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BASF
March 7, 2001
BASF Company Ltd.
BASF Company Ltd/QM&EHS
1
BASF
Contents
1. BASF History in Korea
2. Site of BASF Company
3. Production Capacity
4. Responsible Care Organization
5. Responsible Care Activities
6. Multi Year Target
7. Action Plan of 2001
8. Current Status
Attachments - Audit & Self Assessment Result
BASF Company Ltd/QM&EHS
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BASF
1. BASF History in Korea
Lysine
FOHAG
BKL
Colorchem
(100%BASF)
HBC
BSK
(50%BASF)
(100%BASF)
HBU
BUK
BK
(50%BASF)
(100%BASF)
(100%BASF)
Polyol
’54
’78 ’79
BASF Company Ltd/QM&EHS
’82
’88
3
’97.12 ’98.3 5
’98.9
’98.12
BASF
2. Site of BASF Company
N
w
E
S
SEOUL
Chemicals:PTHF/ BDO&THF/Polyol
Plastics: ABS/PS/EPS
Lysine
KUNSAN
MNB/Aniline/MDI/PUR
YOSU
BASF Company Ltd/QM&EHS
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ULSAN
BASF
3.Production Capacity
Site
Product
Kunsan Site
Lysine
90,000
MNB
80,000
Aniline
60,000
MDI
80,000
PUR system
20,000
PTHF
30,000
BDO/THF
50,000
Polyol
12,000
Yosu Site
Ulsan Site - Chemicals
Ulsan Site - Plastics
ABS
200,000
PS
220,000
EPS
BASF Company Ltd/QM&EHS
Capacity(MT/yr.)
5
70,000
4. Responsible Care organization
Steering Committee
Chairman,
All BU Heads
and Head of SPP
Country Coordinator
Mr. D.Y.Yang / Mr. K.O.Kim
Environmental Protection
Employee health & Safety
Mr. J.C.Ryou
in Yosu plant
Mr. C.Y.Heo
in Ulsan Chemical plant
Process Safety
Distribution Safety
Mr. T.K.Kwon
in Ulsan Plastic plant
Mr. J.C.Ryou
in Yosu plant
Product Stewardship
Communication
Mr. K.O.Kim
in Seoul office
Mr. H.Y.Koh
in Kunsan plant
BASF Company Ltd/QM&EHS
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BASF
5. Responsible Care Activities
(1/5)
BASF
1999. 3 Kick-off meeting to promote RC program in BK
- Introduction of RC concept and current status of RC activities in Korea
- Introduction of BASF guidelines and current status of each sites
1999. 5 2nd RC Meeting
- Introduction of CMA codes of practice and other company’s
- Management code allocation to each site EHS team head
Preparation of RC promotion plan
Organization of RC Steering Committee and RC Working Group
Preparation on format for self assessment checklist
1999. 6 3rd RC Meeting
- Discussion about “Incident investigation and reporting procedure”
- Discussion about principles for self assessment checklist
BASF Company Ltd/QM&EHS
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5. Responsible Care Activities (2/5)
BASF
1999. 7 Preparation of “Incident investigation and reporting procedure”
Preparation of Self assessment checklist
4th RC Meeting
- Introduction of Dupont’s RC implementation status
- Review of Self assessment checklist
1999. 8 Updating of Self assessment checklist
Carrying out of self assessment by each site EHS team head
5th RC Meeting
- Preparation of self assessment result by each site EHS team head
- Discussion on problems occurred during carrying out of self assessment
- Unification of each evaluation stage concept-NA,EV,DP,IA,PP & RI
BASF Company Ltd/QM&EHS
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5. Responsible Care Activities (3/5)
BASF
1999. 9 Reassessment of RC situation of each site according to the same
assessment criteria and method
6th RC Meeting
- Fix the format used for 2000’s RC implementation plan
- Fix the scheme of RC training materials for employees
- Discussion on MSDS and HMS
- Discussion on RC Implementation Procedure
1999. 10 Preparation of RC training materials
Preparation of RC standards
- MSDS preparation procedure (include HMS)
- RC implementation procedure
Under preparing of 2000’s RC implementation plan
1999. 11 Carrying out of RC training for employees
~ 12 Completion of 2000’s RC implementation plan
Republishing of updated self assessment checklist
BASF Company Ltd/QM&EHS
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5. Responsible Care Activities (4/5)
BASF
2000. 1 1st RC Meeting
- Presentation of RC implementation plan of year 2000 by each site
- Review of RC performance of year 1999
2000. 3 2nd RC Meeting
- Introduction of PL
- Review of RC audit plan
- Discussion on System integration of QM, EM and SM
- Introduction of 7 elements and STOP program
2000. 6 3rd RC Meeting
- Discussion on workshop for site directors
- Discussion on “Road show on waste management”
- Discussion on Self assessment for year 2000
2000. 8 Carrying out of self assessment
Workshop on 7 element
BASF Company Ltd/QM&EHS
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5. Responsible Care Activities (5/5)
BASF
2000. 10 5th RC Meeting & 1st Workshop for site directors
- Introduction of best practices which will be presented at Road show
- Introduction & review of self assessment result
- Discussion on crisis management
- Discussion on RC Implementation Procedure
2000. 12 6th RC Meeting
- Discussion on improvement of self assessment checklist
- Scheduling on QM&EM integration auditor training program,
internal audit and external audit
- Review of follow-up actions in line with customer satisfaction index
survey result
- Discussion on major activities for year 2000
Carrying out of QM&EM integration auditor training program
2001. 1 1st RC Meeting with site directors
- Presentation of 2000’s implementation result & 2001’s plan
- Introduction on safety workshop scheduled in Feb.
BASF Company Ltd/QM&EHS
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BASF
6. Multi Year Target
Items
Targets
2001
● Environmental protection ○ Wastes minimization
○ Energy & resource minimization
● Employee health & safety ○ Preparation of HMS
○ Improvement of OM & HP program
○ Improvement of working environment
● Process safety
○ Process safety review
○ Improvement of process facility
● Distribution safety
○ Improvement of prevention procedure
for transport accident
○ Set the cooperation system with other
company for transport accident
● Product stewardship
○ Assessment of products' cycle (LCA)
○ Updating of product handling booklet
● Communication
○ Maintain good relationship with
local community
○ Establishment of crisis management
BASF Company Ltd/QM&EHS
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2002
Time Scales
2003
2004
2005
BASF
7. Action Plan of 2001
Action
Jan
● RC Working Group Meeting
● Data sheet for work related accident report
Feb
▼
▼
Apr May
2001
Jun Jul
Aug Sep
Oct
▼
▼
▼
▼
▼
● Amendment of self-assessment check list
(include English version)
● Preparation of TPM historical Data
● Establishment of crisis management system
● RC internal audit
● Supplement of SHE standards
● Carrying out of self assessment
● Establishment of RC implementation plan
of 2002
● RC performance report of 2001
BASF Company Ltd/QM&EHS
Mar
1
3
▼
▼
Nov Dec
▼
8. Current Status (1/3)
BASF
● Environmental protection
- Implementation of EMS (ISO 14001)
PU(April, ‘98), TP(May, ‘99), CT(Oct.,2K)
-> Certified by KFQ, as a member of IQ-Net
- Operating TRI system(PU & TP)
- No environmental accident & release recorded in 2000
● Employee health & safety
- Implementation of OM&HP program
- Implementation of OHSMS
TP(Mar., 2K), CT(Mar., 2K), PU(May, 2K)
-> Certified by KOSHA
- Preparation of HMS
BASF Company Ltd/QM&EHS
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8. Current Status (2/3)
BASF
● Process safety
- Implementation of PSM system and Completion of HAZOP study
for debottlenecking project in 2000
- Implementation of “Near-miss” and “Safety Short Talk” system
● Distribution safety
- Under preparing of emergency preparedness & response program
in transit to minimize the impact of accident
- Distribution of product handling booklets or safety leaflets
- Inspection of transportation vehicles and shipping area
- Training of driver
BASF Company Ltd/QM&EHS
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8. Current Status (3/3)
BASF
● Product stewardship
- Completion of MSDS standardization (200 items)
- Preparation of Product handling procedure
(property, handling & disposal)
- Development of Eco-indicator of Poly styrene
● Communication (CAER)
- Maintain good relationship with local community
. Publishing Safety bulletin
. Communication with neighbors and interested party about
safety & environmental information and emergency plan
. Establishment of site emergency network
. Invitation to site
- Implementation of periodic emergency drill
BASF Company Ltd/QM&EHS
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BASF
Attachments
●
SHE Audit Result
●
Self Assessment Result
BASF Company Ltd/QM&EHS
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SHE audit result
BASF
Company/Site: BASF Company Ltd., Yosu/Korea,
(MDI plant)
(Aniline/MNB/HYCO plant)
very
low
Potential Hazard
Potential Hazard
very
low
medium
very
high
medium
very
high
very
weak
medium
very
weak
very
good
SE-Performance
BASF Company Ltd/QM&EHS
medium
SE-Performance
1
8
very
good
SHE audit result
BASF
Company/Site: BASF Company Ltd., Yosu/Korea, MDI plant
Yosu/Korea, Production Precursors (Aniline/MNB/HYCO)
Evaluation of SE-performance-profile
Evaluation of SE-performance-profile
Communications
Approvals
Management system
Responsibilities
Objectives
Safety committees
Accident figures
Contractors
Emergency management
Practical exercises
Damage limitation
Management of Change
very
weak
weak
medium
good
very
good
very
Individual criteria
high
high
medium
low
very low
Fire, explosion
Health, environ. damage
Individual criteria
Communications
Approvals
Management system
Responsibilities
Objectives
Safety committees
Accident figures
Contractors
Emergency management
Practical exercises
Damage limitation
Management of Change
Substances
Reactions (exothermal)
Residential areas
Neighbour Plants
Workplace
Associated fields
Organisation
Qualification
Training
Advanced training
Initial training
Training
Training
Procedures
Identification of hazards
Hazardous substances
Plant maintenance
Plant inspections
Internal permit system
Pers. Protect. Equip.
Accident/Incident invest.
Safety assessments
Plant condition
Procedures
Identification of hazards
Hazardous substances
Plant maintenance
Plant inspections
Internal permit system
Pers. Protect. Equip.
Accident/Incident invest.
Safety assessments
Plant condition
Env. Protection
medium
good
very
good
very
Individual criteria
high
high
medium
low
very low
Fire, explosion
Health, environ. damage
Substances
Reactions (exothermal)
Residential areas
Neighbour Plants
Workplace
Associated fields
Potential hazards
Qualification
Training
Advanced training
Initial training
Evaluation of potential risk
very
low
Potential Hazard
Waste gas
Waste water
Noise
Waste
Contamination
weak
Organisation
Potential hazards
Safety
very
weak
Evaluation of potential hazards
Safety
Waste gas
Waste water
Noise
Waste
Contamination
medium
very
high
SE-Performance
BASF Company Ltd/QM&EHS
Env. Protection
very
weak
medium
very
good
SE-Performance
very
low
medium
very
high
very
weak
SE-Performance
1
9
Evaluation of potential risk
Potential Hazard
Individual criteria
Evaluation of potential hazards
medium
SE-Performance
very
good
BASF
Self Assessment Result
Average Scores by Code by Year (1999 - 2000)
RI
5.0
1999
PP
4.0
3.8
4.0
4.0
3.7
2000
3.9
3.7
3.5
3.4
3.2
3.1
IA
2.9
3.0
2.3
DP
2.0
2.0
1.5
EV
1.0
NA
0.0
Environmental
Protection
Employee
Process Safety
Health & Safety
BASF Company Ltd/QM&EHS
Distribution
Safety
2
0
Product
Stewardship
CAER
Overall
BASF
Self Assessment Result
Whole Company
Environmental Protection
5
3.8
4
3
CAER
2
3.9
Employee Health & Safety
4.0
1
0
Product Stewardship
Process Safety
4.0
2.3
5 RI (Reviewed)
4 PP (Practice-in-Place)
3 IA (Implementing)
2 DP (Developing)
1 EV (Evaluating)
0 NA (No Action)
BASF Company Ltd/QM&EHS
Distribution Safety 3.1
2
1
2000. 8.
1999. 8.
BASF
Self Assessment Result
Site A
Environmental Protection
3.5
5
4
3
CAER
Employee Health and Safety
2
3.1
3.7
1
0
Product Stewardship
5 RI (Reviewed)
4 PP (Practice-in-Place)
3 IA (Implementing)
2 DP (Developing)
1 EV (Evaluating)
0 NA (No Action)
BASF Company Ltd/QM&EHS
Process Safety
3.6
1.2
Distribution Safety
1.7
2
2
2000. 8.
1999. 8.
BASF
Self Assessment Result
Site B
Environmental Protection
4.2
5
4
3
CAER
Employee Health and Safety
2
4.6
4.6
1
0
Product Stewardship
5 RI (Reviewed)
4 PP (Practice-in-Place)
3 IA (Implementing)
2 DP (Developing)
1 EV (Evaluating)
0 NA (No Action)
BASF Company Ltd/QM&EHS
Process Safety
4.7
3.1
Distribution Safety
3.8
2
3
2000. 8.
1999. 8.
BASF
Self Assessment Result
Site C
Environmental Protection
5
3.9
4
3
CAER
Employee Health and Safety
2
4.0
3.8
1
0
Product Stewardship
Process Safety
3.8
2.5
5 RI (Reviewed)
4 PP (Practice-in-Place)
3 IA (Implementing)
2 DP (Developing)
1 EV (Evaluating)
0 NA (No Action)
BASF Company Ltd/QM&EHS
Distribution Safety
3.7
2
4
2000. 8.
1999. 8.
BASF
Self Assessment Result
Site D
Environmental Protection
3.7
5
4
3
CAER
Employee Health and Safety
2
3.9
4.0
1
0
Product Stewardship
5 RI (Reviewed)
4 PP (Practice-in-Place)
3 IA (Implementing)
2 DP (Developing)
1 EV (Evaluating)
0 NA (No Action)
BASF Company Ltd/QM&EHS
Process Safety
4.0
2.3
Distribution Safety
3.4
2
5
2000. 8.
1999. 8.
BASF
Self Assessment Result
BASF
Self-assessment Check list
(Sample)
Self-Assessment Checklists for Employee Health and Safety
평가대상 요건
(Practice)
Responsible Care
Employee Health and Safety Code
Self Assessment Checklists
(Rev.1 / 1999. 12 .10)
(Rev.1 / 991210)
1. Management Commitment
1. 안전과 보건을 보호하고 증진시키기 위한 경영층의 의지 : 방침의 수립, 수행
을 위한 책임부여, 보건 및 안전담당자를 포함한 자격이 있는 충분한 인적
자원의 지원(Commitment by all levels of management to protecting and
promoting
the health and safety of people working at or visiting member company work site
평가기준
(Criteria)
가중치
(w.f)
NA
평가결과(Rating)
EV DP
IA
PP
1. 방침
방침 등 문서화된 수단을 통하여 안전과 보건에 대한
기본원칙, 리더쉽과 의지를 공표하였다.
2. 책임
안전 및 보건과 관련하여 목표, 성과지표 및 해당
목표별 책임과 권한이 명확하게 규정되어 있다.
3. 의사전달
. 안전 및 보건과 관련하여 상의하달, 하의상달의 기구
가 있다.
. 사업장의 안전 및 보건에 대한 목표수립시 전계층의
의견이 반영된다.
. 사업장의 안전 및 보건에 대한 성과는 전임직원에게
공개된다.
4. 자원
. 해당 직무에 적합한 자격이 있는 인원을 채용하는
기준이 있다.
. 업무 수행을 위한 각 계층별 교육프로그램이 있다.
Site / Area :
전년도 본 요건에 대한 전체 평가 결과
(Overall Performance/Stage of last year)
금년도 본 요건에 대한 전체 평가 결과
(Overall Performance/Stage of this year)
Assessed by :
본 요건에 대한 총평
(Overall Opinion for this Practice)
Assessed Date :
본 요건 구축을 위한 필요한 조치사항
(Corrective Action needed to achieve PP)
본 요건 구축을 위한 필요한 자원(인적,물적,
기술적)
(Resources needed to implement this Practice)
BASF Company Ltd.
* NA=Not Applicable, EV=Evaluating, DP=Developing, IA=Implementing, PP=Practice-in-Place, RI=Reviewed
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RI