Transcript Vehicle and component parts testing

Vehicle and component parts
testing
SUT
25 NOV 2012
Wittawat Wisetwisai (Aood)
Product development Engineer
Auto Alliance Thailand
(A Ford and Mazda joint venture)
Course outline
Overview (1hr)
oWhy need testing for vehicle level and component part
level?
oIntroduction vehicle product development cycle.
oIntroduction vehicle components.
oIntroduction vehicle assembly process.
Course outline
Vehicle level testing (1.5hr)
Introduction vehicle testing required.
Safety and Regulation testing.
Durability testing.
Vehicle function testing.
Test method and facility
oCrash test (Euro NCAP)
oWind tunnel test
oNoise vibration harness test(NVH)
oSqueak and rattle test
oHot cold and humility test
oWater leak test
oAir leak test
oEngine test
oChassis and suspension test
oElectrical module test
oBrake test
oSteering test
oBody in white test
oInterior testing
oFuel system test
oLighting system test
Course outline
Vehicle component level testing (1.5hr)
Introduction vehicle component testing standard.
oมอก
oUNECE
oSAE
oJASO
oISO
Test method and facility
oWheel and tire
oDrive shaft and spinning shaft
oShock absorber
oDynamic sealing
oMovable and fixed Glass
oSeat and Seat belt
oHard trim and soft trim
oBody attachment
oEngine component
oChassis and suspension component
oElectrical module component
oBrake component
oSteering component
oBody in white and sheet metal component
oInterior component
oFuel system component
oLighting system component
oWhy need testing for vehicle level and component part level?
oAccident!!!
oDurability
oPerform vehicle function intent
Car crash - Ferrari 599 GTO Vs Taxi in Singapore
http://www.youtube.com/watch?v=HWECP9rF4HE
Ferrari Graveyard: Video of 14 supercar pile-up in Japan
http://www.youtube.com/watch?v=BAtelRZCFWc
Ferrari 458 on fire. watch a Ferrari burn down to the ground.
A burning ferrari
http://www.youtube.com/watch?v=TWy8qN8MQM&feature=related
oWhy need testing for vehicle level and component part level?
oAccident!!!
oDurability
oPerform vehicle function intent
Ford Ranger 2012
http://www.youtube.com/watch?v=57eYBSo8Y0&feature=related
2012 Ford Ranger Winter Weather Test Drive
http://www.youtube.com/watch?v=wc6541sC0wo
2012 Ford Ranger High Altitude Test Drive
http://www.youtube.com/watch?v=R0LCvUcKCnY&feat
ure=relmfu
Ford Ranger Tropical Climate Test Drive 2012
http://www.youtube.com/watch?v=5PqFepzBZXs&feat
ure=relmfu
Ford Ranger im Test: Offroad ein echter Kerl
http://www.youtube.com/watch?v=tg3v5j3DxA&feature=related
oIntroduction vehicle product development cycle.
oIntroduction vehicle components.
oIntroduction vehicle assembly process.
oIntroduction vehicle assembly process.
2000 Ton Automotive Tandem Line With YaskawaRobotics(Stamping)
http://www.youtube.com/watch?v=6DIz8FpkAis&NR=1&feature=endscreen
KUKA Robot- Automotive Line Spot Welding
http://www.youtube.com/watch?v=1-J_EzKm_70
BMW Plant Spartanburg Body Shop
http://www.youtube.com/watch?NR=1&feature=endscreen&v=EE61uUqgQmQ
BMW Plant Spartanburg Vehicle Assembly
http://www.youtube.com/watch?v=il0N4dSAr-A
http://www.youtube.com/watch?v=X-6wp3_xYJs
New Mini Production Video(painting , road testing)
http://www.youtube.com/watch?v=WA5krnTKTHY&feature=related
Volkswagen AG Golf production factory Wolfsburg –Paintshop
http://www.youtube.com/watch?v=_o5dTOHWwqk&feature=related
Audi A4 on the Production Line
http://www.youtube.com/watch?v=YeQ_M2NLI4I&feature=relmfu
Golf production factory Wolfsburg - driving the car off the assembly line(door
assembly)
http://www.youtube.com/watch?v=koLWv0LPVbU&feature=related
2010 BMW X1 SAV Production Line Footage(full assembly)
http://www.youtube.com/watch?v=wclWBkgHWm4&feature=relmfu
Vehicle level testing
o End of line testing
o Off line testing
o Evaluation lab testing
o Product development testing
Vehicle level testing
o Appearance inspection
oWater leak test
oBrake test
2012 Chevrolet Cruze Water Leak Test
http://www.youtube.com/watch?v=kF73SPz4IcI
http://www.youtube.com/watch?v=snUACEZuIN8
New Mini Production Video(painting , road
testing)
http://www.youtube.com/watch?v=WA5krnTKTHY
&feature=related
Vehicle level testing
oNoise vibration harness test(NVH)
oAir leak test
Noise and Vibration Test | Malibu | Chevrolet
http://www.youtube.com/watch?v=4EIkIgr_AqM
Vehicle level testing
oCrash test (Euro NCAP)
oSqueak and rattle test
New Crash Test Video Amazing 5-Star Rating Ford
Ranger European Auto Safety Testing 2011
http://www.youtube.com/watch?v=R3d3uDsCPYs
MB Portable DBE Squeak and Rattle Test Stand
http://www.youtube.com/watch?v=VXP8PCCErR4
All new Ranger - Squeak & Rattle track test
http://www.youtube.com/watch?v=rpYS7oA-Yg0
Vehicle level testing
oWind tunnel test
oHot cold and humility test
Mercedes-Benz SLS AMG Developement and Testing Wind tunnel
http://www.youtube.com/watch?v=sV_6E1Lh7yo
Pagani Zonda F wind-tunnel testing
http://www.youtube.com/watch?v=2CYUuBiW_lY
M7 Wind Tunnel Testing
http://www.youtube.com/watch?v=QrQuB_tTZmc
Novitec Rosso Ferrari 458 Italia in Wind Tunnel
http://www.youtube.com/watch?v=CdE7IT-EsZ0&feature=related
Vehicle level testing
oEngine test
oChassis and suspension test
oSteering test
oLighting system test
oElectrical module test
2012 Mercedes Benz M-Class Chassis Testing
http://www.youtube.com/watch?v=EQiAVOGONtg&feature=r
elated
Golf 6 Testing (Suspension)
http://www.youtube.com/watch?v=MFf6OLzXw-s
Vehicle component level testing
o มอก
oมาตรฐานผลิตภัณฑ์อุตสาหกรรม คือข้อกาหนดทางวิชาการที่ สานักงานมาตรฐาน
ผลิตภัณฑ์อุตสาหกรรม(สมอ.)ได้กาหนดขึ้นเพื่อเป็ นแนวทางแก่ผผู ้ ลิตในการผลิตสิ นค้าให้
มีคุณภาพ
เป็ นเครื่ องหมายที่แสดงกับผลิตภัณฑ์ที่เป็ นมาตรฐานไม่บงั คับ
ผูผ้ ลิตสามารถยืน่ ขอใบอนุญาตแสดงเครื่ องหมายมาตรฐานได้ดว้ ยความ
สมัครใจ
เป็ นเครื่ องหมายที่แสดงบนผลิตภัณฑ์ที่มีกฎหมายกาหนดให้ตอ้ ง
เป็ นไปตามมาตรฐาน
เพื่อคุม้ ครองความปลอดภัยให้แก่ผบู ้ ริ โภค และป้ องกันความเสี ยหาย
ที่จะเกิดขึ้นแก่เศรษฐกิจของประเทศ ผูผ้ ลิต ผูน้ าเข้า และผูจ้ าหน่าย
จะต้องผลิต นาเข้าและจาหน่ายเฉพาะผลิตภัณฑ์
ที่ตอ้ งเป็ นไปตามมาตรฐานเท่านั้น
Vehicle component level testing
o UNECE
o European New Car Assessment Programme with a realistic and
independent assessment of the safety performance
o SAE international
oSociety of Automotive Engineers, is a US-based organization for engineering
professionals in the aerospace, automotive, and commercial vehicle industries.
The Society coordinates the development of technical standards based on best
practices identified and described by SAE committees and task forces
comprising engineering professionals in the relevant fields.
o JASO
oJapanese Automotive Standards Organization , is an organization that sets
automotive standards in Japan.
o ISO
oInternational Standards ensure that products and services are safe, reliable
and of good quality. For business, they are strategic tools that reduce costs by
minimizing waste and errors and increasing productivity. They help companies to
access new markets, level the playing field for developing countries and facilitate
free and fair global trade.
Vehicle component level testing
oWheel and tire
oShock absorber
oBrake component
Tire Force Test
http://www.youtube.com/watch?v=nmo_dkNZIHM
Bridgestone tires tests (2009)
http://www.youtube.com/watch?v=HHFqNew645o&feature=fvwrel
HORIBA ATS GIANT 6200 Brake Test Stand
http://www.youtube.com/watch?v=G3FgpjlHd6I
Vehicle component level testing
oSeat and Seat belt
oFuel system component
Vehicle component level testing
oDrive shaft and spinning shaft
oSteering component
Vehicle component level testing
oChassis and suspension component
oSteering component
Vehicle component level testing
oDynamic sealing
oMovable and fixed Glass
oHard trim and soft trim
oBody attachment
oElectrical module component
oBody in white and sheet metal component
oInterior component
oLighting system component
ขอบคุณครับ