Transcript Introduction to Ryton

Ryton Plant
Introduction to Ryton Plant
Contents
 PSA worldwide
 PSA in the UK
 Manufacturing in Britain
 Notable events at Ryton
Ryton Plant
PSA worldwide
PSA Vehicle Sales Growth Worldwide
In millions of units (cars + LCV’s)
2.8
2.3
1998
3.1
3.27
3.5
4.0
Target
2004
Target
2006
2.5
1999
2000
2001
2002
Ryton Plant
PSA in the UK
Position of PSA in the UK Market
Registrations in 2003
378,942
Ford
326,433
Vauxhall
302,540
PSA
189,427
Renault
178,953
VAG
117,531
Toyota
105,796
Nissan
BMW
93,822
Mercedes
93,625
Honda
Fiat
Rover
81,858
74,823
58,859
Evolution of PSA registrations
Total PSA in the UK
Penetration %
No. of registrations
15.0
350,000
300,000
14.0
250,000
200,000
13.0
150,000
12.0
100,000
11.0
50,000
0
1996
PSA Registrations 229,727
PSA Penetration %
11.3
1997
1998
246,999 258,216
11.4
11.5
1999
2000
252,962 273,636
11.5
12.3
2001
2002
334,819 337,880
13.6
13.4
2003
343,378
11.9
10.0
Evolution of PSA registrations
Citroën in the UK
Penetration %
No. of registrations
250,000
10.0
9.0
200,000
8.0
150,000
7.0
100,000
6.0
5.0
50,000
0
4.0
1996
1997
1998
1999
2000
2001
2002
2003
Citroën Registrations 76,485 79,527 76,652 72,286 84,491 127,000 153,619 142,348
3.8
3.7
3.4
3.3
3.8
5.2
5.5
4.9
Citroën Penetration
3.0
Evolution of PSA registrations
Peugeot in the UK
Penetration %
No. of registrations
250,000
10.0
9.0
200,000
8.0
150,000
7.0
100,000
6.0
5.0
50,000
0
4.0
1996
1997
1998
1999
2000
2001
2002
2003
Peugeot Registrations 153,242 167,472 181,564 180,676 189,145 206,116 224,261 201,030
Peugeot Penetration
7.6
7.7
8.1
8.2
8.5
8.4
8.0
7
3.0
Ryton Plant
Manufacturing in Britain
Ryton within the DCPI organisation
• Ryton
Sevel Nord
•
Vesoul
Wuhan
•
Mangualde
Val di Sangro
•
Madrid
•
•
•
Kaduna
•
Porto Real
•
Los Andes
Buenos Aires
• •
International Supplier
Plants and Production
Centres of PSA
around the world
PSA sites around Ryton
Ryton Plant Map
Front Offices
Paint
Car Assembly
BIW
Stores
Vehicle
Evaluation
Track
The site : 137,018m²
Ryton in PSA organisation
J.M. Folz
PSA
President
R. Vardanega
DIFA
Director
INDUSTRIAL
INTERNATIONAL
CO-ORDINATION
J.C. Play
D.C.P.I.
Director
Jean Philippe
Jombart
Manufacturing
Director
DCPI
SUPPORT
FUNCTIONS
Ryton Organisation
Jean Philippe
Jombart
Manufacturing
Director
John Ahearne
PVS 206
Director
Rafael Davila
ETRY
Director
Hierarchical and
operational links
Operational links
Jarrod
Christie Smith
Patrick Remy
Body In White
Director
Logistics
Director
Jean Philippe
Lebon
Robert Ottley
Paint
Director
Quality
Director
Philippe
Brangier
Simon Bostock
Car Assembly
Director
Personnel
Director
Richard Marlow
Robert Fenton
Director, Strategic
Planning and
Cent. Maint. Serv.
Communications
And PR Manager
Nicolas Ego
Finance
Manager
Evolution of Ryton Employees
498
519
Staff
Hourly
Including
Temporary
Employees
443
494
422
3,303
2,971
2,626
2,105
515
536
2,548
2,531
1,883
1997 1998 1999 2000 2001 2002 2003
Total Ryton
2,584
2,548
2,305
3,145
3,063
3,025
3,469
Evolution of Ryton Production
From 306 to 206
225,000
200,000
175,000
150,000
125,000
162,921
187,797 190,158
202,344 209,607
75,000
23,221
84,751
100,000
50,000
85,468
25,000
49,164
0
1996 1997 1998 1999 2000 2001 2002 2003
306
206
Evolution of Exports from Ryton
% of production
exported
70.0
No. of exported
vehicles
150,000
60.0
120,000
50.0
90,000
40.0
60,000
30.0
20.0
30,000
0
BU (Built Up)
% of exported production
10.0
1996
1997
1998
1999
2000
2001
2002
2003
30,506 23,401 11,336 103,341 107,966 96,965 131,524 124,802
36
27.4
15.7
63.4
57.5
51.0
65.0
59.5
0.0
Ryton Capacity Utilisation
118%
1999
124%
2000
122%
2001
126%
129%
2002
2003
Harbour index (hourly capacity x 16 hrs x 235 days)
Ryton Plant
Notable Events at Ryton
Events at Ryton
2003
206GTi Launch
Weekly vehicle production
1998
206 Launch
19
95
Weekly Potential
20
00
1999
3 Shifts
1988
2 Shifts
2004
1,000,000th 206
Produced
2002
4 Shifts
20
04
1993
306 Launch
19
90
19
85
5500
1985
5000
4500 309 Launch
4000
3500
3000
1987
2500
405 Launch
2000
1500
1000
500
0
2002
206SW Launch