Transcript Manufacturing Productivity Solutions Welcome

Manufacturing Productivity Solutions
Management Metrics for Lean Manufacturing Companies
Total Productive Maintenance (T.P.M.)
Overall Equipment Effectivity (O.E.E.)
Why Use Provideam?
Provideam helps companies:
 Reduce Losses
 Increase Productivity
 Accelerate Innovation
&
 Drive Profits.
Companies who use Provideam get significantly
more from their production equipment !
Who Uses Provideam?
Leading companies in:
 Electronics
 Medical Devices
 Food and Drinks
 General Manufacture
have realised high impact results through their
use of Provideam !
How Does Provideam Work?
Provideam is a software application which:
 Connects to all types of production equipment
 Collects data automatically (and manually if required)
 Stores the data in an enterprise-class database
 Provides sophisticated report creation/query
generation wizards
 Generates a powerful array of customisable OEE /
Downtime Reports.
How Does Provideam Work?
What are the Key Benefits?
Provideam:
 Provides instant visibility of OEE, Yield, Downtime
etc.
 Motivates Production Teams to Exceed Targets
 Enables Comparison of Production Parameters –
Part, Shift, Machine, Material etc.
 Highlights the Effect of Changes in Material, Part,
Operation on Machine Performance
 Guides Machine Improvements & Investment
 Reduces Administration Costs
What are the Key Benefits?
How is Provideam Used?
Current Status Enables Operators to Track Production in Real-time
Real-time Production Visibility Motivates Operators to Exceed Targets
How is Provideam Used?
Downtime Log Allows Technicians to Analyze Machine Failure Modes
How is Provideam Used?
Trend Reports Allow Production to be Monitored over any Time Period
Planners can Monitor if Targets are being Achieved
How is Provideam Used?
OEE Loss Reports Spotlight Main Causes of Loss by Level (Drilldown to Level3)
Lean Teams Analyse Losses, Implement Improvements and Monitor Results
Provideam Modules
Main Components:
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Provideam Live
Provideam Reporting
Provideam Data Entry
Provideam Administration
Provideam HardHat Middleware
Provideam Live
Provideam Live is a Powerful Realtime Analysis Engine
It Enables Users to Monitor
 The Status of Production Areas, Lines & Machines etc.
 Key Performance Indicators
 Downtime & Defect Issues as they Occur
All in Real-time
Provideam Reporting
The Provideam Report Wizard Enables the User to;
 Create Quickly and Easily, a Comprehensive Array of
Customised Reports.
 Query by Hour, Day, Week, Month or any Customised Period
 Filter By Production Area, Line, Machine, Shift, Operator,
Material etc.
 Report on all the Popular Key Performance Indicators, KPI’s
Provideam Reporting
Report Wizard
Provideam Reporting
Tabular Reports
Provideam Reporting
Graphical Reports
Provideam Data Entry
The Provideam Data Entry Module Enables the User to;
 Input Production/Downtime Data Manually for Unconnected
Machines
 Adjust/Comment on Data Collected Automatically
 Consolidate Production Records with Lots/Work Orders – by
Manual Entry or Bar Code
Provideam Administration
The Provideam Administration Module Enables the User to;
 Configure Provideam to Model Users Manufacturing
Environment.
 Add/Modify Machines, Downtime Codes, Defect Codes etc.
 Configure User Security Rights
Provideam Administration
Provideam Administration
Provideam HardHat Middleware
Provideam HardHat Middleware is a Highly Efficient Windows
Service which;
 Connects to All Types of Production Equipment
 PLC’s
 Moulding Machines
 CNC Machines
 PC Controlled Machines
 Collects Data Automatically and Stores in Provideam Database
* HardHat can be installed on Several Servers to Distribute the Communications
Processing Load.
Provideam Data Capture
Sometimes it is not possible to communicate directly
with a machine.
E.g.:
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Manual Machine
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Old Machine
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Machine where comms would be too
expensive
In this situation Provideam recommend using the
ProvDAQ which allows the user to monitor
electrical signals on the machine to determine
the state of the machine.
If the machine stops and the reason for the stop
cannot be determined from these signals it is
possible for the operator to indicate a reason via
the illuminated pushbuttons. (For example if the
machine is stopped because the material quality
is poor.)
Advanced ProvDAQ
The Advanced ProvDAQ is a more sophisticated alternative.
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During normal running the HMI screen is green.
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When the Machine Stops the screen colour changes to red.
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If the stop reason is not known, then ‘Not Logged’ is displayed as the stop reason.
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The operator can then enter a reason by selecting the appropriate reason on the HMI
Advanced Integration
Even with machines which are highly automated it is sometimes
necessary to allow for some manual stop reason assignment.
For example if the machine is stopped for a planned reason, such as
Operator Training.
This can be facilitated in several ways.
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Pushbuttons at machine – such as ProvDAQ
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MMI at machine – for example Advanced ProvDAQ
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SCADA at machine – eg modify existing SCADA at machine.
It is best to choose a method which suits best the individual machine
and it’s environment rather then using one blanket approach.
Provideam Integration Partners
Provideam is developed and distributed by DTL Systems
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Production Monitoring Consultancy
Data Collection Network Design
Network Installation
Provideam Integration
Provideam Training Program
Service Level Agreements (Maintenance Support)
3rd Party Integration (ERP, etc.)
Recap on Provideam Benefits
Provideam’s Key Benefits:
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Collects Data Automatically
Easy to Configure and Use
Realtime Production Visibility
Powerful Reporting Engine
Web Application
Leading companies realised high impact results
through their use of Provideam !
Provideam Contact Details
If you would like further information on Provideam please
contact Paul Mitchell at:
Email
[email protected]
Tel
+ 353 1 4924560
Fax
+ 353 1 4924322
Or visit or website at:
Web
www.dtlsystems.ie