Transcript TDC Overview Presentation

Business Industrial Network
www.DowntimeCentral.com
True Downtime Cost
Quick Help Results
12

10
Our customers can
8
see ROI of 1000%
 BIN makes
6
Manufactures,
4
Vendors, and
Support companies 2
more profitable
0
through TDC
Hours Down
information.
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Without BIN
BIN Customers
True Downtime Cost (TDC)
 Corrugators
= $ 10,000 per hour
6
Hours saved in Unplanned downtime,
$60K
 Air
compressor = $ 30,000 per hour
6
Hours saved in Unplanned downtime,
$180K
 Cell
Bottleneck = $ 3,000 per hour
6
Hours saved in Unplanned downtime,
$18K
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Overview (Definition:)
TDC – True Downtime Cost
•A method of recording and analyzing all significant cost
metrics associated with equipment downtime in a building
or manufacturing facility.
•TDC provides a way to assign time and/or monetary value
to previously considered “non-tangible” cost of downtime.
•Also TDC includes downtime factors commonly overlook to
arrive at a more true value for the cost of downtime.
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Focus on the 80%
 80%
of the failures come from 20% of
the failure modes.
 TDC helps you focus on the greatest
cost of downtime, as opposed to
traditional broad categories such as
“Maintenance” , “Labor”, etc.
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Why use TDC?

Executive Management


Maintenance Management


True (Better) information, allows you to make
better decisions.
TDC gives you the tools to cost justify those much
needed equipment upgrades and replacements.
All Service and Product Suppliers


Allows you to show customers the true value and
savings of your product or service.
Helps your customers cost justify purchasing from
you.
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You’ve seen the value in CMMS,
now see that value increase.
 CMMS,
might pay for itself in 18-30
months
 Targeted cost/risk review of projects and
maintenance requirements will typically
achieve net payback in 3-6 months.
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A Quick Look at TDC metrics
Equipment
Categories
People
Labor
LPP/M
Downtime
Time
Reduced
QC
Scrap
Product
Maintenance
Band-Aid
Start-Up
Bottleneck
Sales Exp
Engineering
OEM
Tooling
Management
Overhead
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Part / Ship
A greater return is why we see
the popularity of …
 TPM
 (Total

Productive Maintenance)
RCM
 (Reliability
Centered Maintenance)
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TDC shows at least 10 times the
cost that conventional methods
show.
This is why TDC amplifies the value
of asset management programs by
many times.
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TDC made easy by growing
number of Computer systems
 Are
being recognized as necessary and
valuable for …
 asset
information
 work management
 condition monitoring
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The Old Mindsets
The relationships are poorly
understood, the mathematics
are too nasty, and the available
raw data is usually inadequate.
However, much has changed
through the TDC project.
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TDC to OEE
 OEE
can appear improved by actions
such as purchasing oversize equipment,
providing redundant supporting systems
and increasing the frequency of
overhauls.
 Also complete understanding of OEE is
required to make sound decisions.
 TDC enhances OEE accuracy, and
places it in perspective.
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TDC represents the final
bottlenecks to a fully integrated
and auditable approach to
“LEAN”
maintenance strategy
TPM, RCM, PM
development / justification.
TDC
Click the link to learn more about
•TDC Data Source
•TDC Cost Factors
ERP,CMMS,EDI,DCS,PLC
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