Transcript Document

Wonderware Performance Software 3.5
“Real-time Visibility into Equipment
Performance”
Alex Chia
Solution Sales Manager
Agenda
Improve asset utilization by identifying production
bottlenecks more quickly
Increase the capacity of your existing assets by
pinpointing the causes of unplanned downtime and
improving operational efficiency
Leverage best practices by comparing line-to-line
and plant-to-plant performance, including real-time
OEE measures
Lower the total cost of ownership with Wonderware’s
object based ArchestrA software solution architecture
Identify your Production Bottlenecks
► Operators have real-time
downtime data that alerts
them to asset utilization
issues
► Accurate, timely and easily
available data allow
managers and engineers
to detect and take focused
action on significant
production bottlenecks
before they degrade plant
performance
Increasing Capacity w/ Existing Assets
► Reduce unplanned equipment downtime
▪ By tracking & analyzing equipment downtime
► Improve the output of existing equipment
▪ Track & analyze equipment output
(performance)
► Reduce quality related losses (scrap)
▪ Track & analyze first pass yield
All require detailed equipment
performance information!
Get to the Bottom of your
Unplanned Downtime Issues…
Wonderware Performance Software v3.5
► Leverages existing automation system
▪ Provide more accurate, reliable & granular
downtime data than manual systems
► Highly flexible capture of downtime events
with Unlimited downtime reasons per
piece of equipment
► Enhanced operator involvement w/ highly
configurable .NET based Operator
interface
Reduce Costs with Equipment
Efficiency Tracking…
Wonderware Performance Software v3.5
► Real-time Overall Equipment Effectiveness
(OEE) Monitoring
▪ Monitor equipment, line or plant OEE
▪ Compare machine to machine, line to line, plant
▪
to plant
Leverages existing automation system for
accurate and timely OEE data
► Unlimited number of OEE calculations
► Include real-time OEE on Operator HMI
screens and web-based plant information
portals
Overall Equipment Effectiveness
(Key Efficiency Metric)
OEE = Availability * Performance * Quality
Example: (.77)*(.65)*(.98)*100% = 49% OEE
Availability =
Performance =
Quality =
Running Time
* 100%
Net Operating Time
Actual Output
* 100
Target Output
Good Output
Actual Output
* 100
A Customer Success Story
Major Beverage Container Manufacturer
• Leading producer of plastic beverage containers
• Products in such demand they can sell more than they can produce
Direct bottom line results…
► Raised OEE by 3% in first year
► $200,000 ROI on an initial investment of $80,000
► Payback in 5 months
Wonderware Performance Software…
Monitors, analyzes and reports on
asset efficiency & equipment
downtime - resulting in improved
productivity and asset utilization.
Capabilities of
Wonderware Performance Software
Equipment Utilization
•
What is
Equipment Performance?
Equipment Utilization
Equipment Efficiency
Reporting
Real-time Tracking/Display/Analysis of
Unplanned Equipment Downtime
Drive Better Equipment Utilization…
through better Operator Awareness
Customizable Operator Interface…
► User definable utilization states
► Define an unlimited number of reason
codes to establish the utilization state
► Reason code triggered automatically
from I/O or manually input by operator
► Define a target Utilization & OEE for
each asset
► Configure if utilization reasons affect
OEE values
Reason
State
Powerful Utilization Control…
Real-time Visualization & Input
Decision Makers…
Information at your fingertips
Web based or Paper Reports, You choose
Capabilities of the Equipment
Performance Module
Equipment Utilization
•
Real-time Tracking/Display/Analysis of
Unplanned Equipment Downtime
What is
Equipment Performance?
Equipment Utilization
Equipment Efficiency
Reporting
Equipment Efficiency
•
Real-time Tracking/Display/Analysis of
Equipment Efficiency
Drive Higher Equipment Efficiencies
w/ Operator Involvement
Efficiency Information for
Decision Makers
More Success Stories
Major Paper Producer
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•
•
•
•
One of world’s largest producers of paper products
$22 billion annual revenue
Legacy system relied on manual entry of downtime fault reasons
Planned large capital expenditure to eliminate production bottleneck
Implemented Wonderware software as interim measure
Direct bottom line results…
► Within 3 months, identified problem areas in
bottleneck machines
► Due to increased efficiency, able to cancel large
capital expenditure (> $1.5 Million)
Capabilities of Wonderware
Performance Software
Equipment Utilization
•
Real-time Tracking/Display/Analysis of
Unplanned Equipment Downtime
What is
Equipment Performance?
Equipment Utilization
Equipment Efficiency
Equipment Efficiency
•
Reporting
Real-time Tracking/Display/Analysis of
Equipment Efficiency
Reporting
•
Real-time Web Reports or Paper Reports
“Zero Footprint” Web-Based Reporting
►Flexible Report Templates
▪ OEE & Downtime
▪ Production Event Summary
►Extensible
▪ Easily create report
instances for specific users
►Wired for Analysis
▪ Drill through by passing
parameters
▪ Determine root cause of
production problems
Web-Based Reporting…
Drill Down to Root Cause
New Performance Graphics Templates
►
OEE KPI Control
▪ Displays OEE value and/or the OEE components (Availability, Performance,
Quality
►
Count/Duration KPI Control
►
Production Progress Control
▪ Displays the number & duration of events for the current entity
▪ Displays the current progress of production for the current shift compared to a
provided target
OEE KPI Control
► Shows OEE or OEE components
▪ Dial or Bar chart
► Configure
▪ All standard graphic properties are available
for setup.
Overall Equipment
Effectiveness
(Key Efficiency Metric)
OEE = Availability * Performance * Quality
Example: (.77)*(.65)*(.98)*100% = 49% OEE
Availability =
Performance =
Quality =
Running Time
* 100%
Net Operating Time
Actual Output
* 100
Target Output
Good Output
Actual Output
* 100
OEE KPI Control…
Filtering by Time Period
► Dropdowns for Filtering
▪ Current Shift
▪ Last Shift
▪ Current Day
▪ Yesterday
▪ Current Week
▪ Last Week
▪ Last Month
▪ Last X Hours – 1 to … hours
▪ Custom
• Start and End Time specified
Counts and Duration Control
► The control will display either counts or duration for
Utilization States, Reason Groups, or Reasons on the graph
► Filtered for the time period specified by the Filter properties
for the current entity
Production Progress Control
► Used to display progress towards a production
target for the current shift
▪ The projected production is based on the current rate
of production for the current job running on the current
machine
New .NET Control – Utilization Grid
► Allows enhanced operator displays
► Employs advanced filtering capabilities
► Time based
•
Last N events, this/last shift,
last N hours
► State based
•
•
Unacknowledged
Minimum Duration
► Status based
•
Utilization state
► Any combination of filters
Migration
► Full data (event & configuration) migration
▪ Performance Software 3.4
▪ Equipment Performance Module 2.0
► Configuration Data only
▪ DT Analyst 2.2
▪ Equipment Performance Module 1.0
► No migration utility is perfect
► Available at release of Performance
Software 3.5
Wonderware Ease of Use
► Single development environment
▪ Wonderware Integrated Development
Environment (IDE)
► Single configuration object
▪ Utilization Capability Object
► Pre-built visualization graphics
▪ Downtime, OEE, Production Progress
▪ ArchestrA graphic template
technology
► Pre-configured Web Reports
▪ Out of the box value
Summary
► Productivity Improvement
▪ Equipment Downtime Tracking
► Efficiency Improvement
▪ OEE Tracking
► System Platform Integration
▪ Enhanced connectivity
▪ Broad calculation capabilities
▪ Built on a single, extensible software platform
Wonderware covers your industrial software
needs today, tomorrow and into the future
Software Solutions for Real-Time Success
SM