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SSE-01 Refinery Wide Performance & Profitability

Joseph McMullen SimSci-Esscor Product Marketing Manager © 2012 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third party trademarks and service marks are the proprietary marks of their respective owners.

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Dominance in Refining

Standardized on SimSci-Esscor in Refining Primarily Uses SimSci-Esscor In Refining

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Dominance in Refining

Other Users of SimSci-Esscor In Refining

SimSci-Esscor is Refining.

Slide 5 Products – Innovation – Experience - Acceptance

Solutions Across the Refining Spectrum

Heavy Oils – Workforce Enablement – Enhanced Performance and Profitability Slide 6

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Heavy Oils

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Heavy Oils

Proprietary Property Prediction Technology Aids in Simulation Superior Heavy Oils modeling provide more accurate models of heavier feedstock so that refiners can adapt their processes accordingly Thermodynamic methods are applicable in various stages of design, operations, and optimization

Solution

Crude Feed preparation • Characterization • Viscosity • Thermal conductivity Upgrading • Hydrogen balance – Hydrogen solubility Contaminants • Mercury July 2008 •Liquid Viscosity November 2007 •Characterization Option Slide 9 November 2009 •Liquid Thermal Conductivity March 2010 •Mercury Solubility In Progress •Hydrogen Solubility

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Workforce Enablement

Software & Solutions to Train and Enable the Workforce Operator Training Simulators, mobile workforce guidance, Wonderware Intelligence dashboards speeds up operator effectiveness and aids in knowledge transition

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Workforce Enablement

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Workforce Enablement

Products & Solutions

1. Operator Training Simulations (OTS) 2. EYESIM 3. ArchestrA Workflow 4. Mobile Workforce Guidance 5. Wonderware Intelligence

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Dynamic Simulation Suite – Products, Services and Training Simulators

Upstream 17 Gas Processing Refining Petrochemicals Chemicals 20 85 29 14

Total HPI Projects 165

Hydrocarbon Processing 165 Projects (with majority in refining) Power 154 Projects Over 300 OTS projects delivered to clients All models suitable for engineering studies and operator training

Operator Training Simulator

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Plant Dynamic Process Model Control system DCS + ESD

Mechanical Failure Operational Error

Operator consoles

Unknown Caus es

HMI

Proces s Ups ets Natural Hazard

ACCIDENT PERCENTAGES Software Emulation

38 12 26

Same or similar

7 10 Des ign Error Ars on/Sabotage 4 3

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Immersive Virtual Reality Plant - EYESIM

IMMERSIVE VIRTUAL REALITY PLANT

is a comprehensive solution linking Control Room Operators… ...to Field Operators ...to Maintenance Operators ...by means of high fidelity Process Simulation and a Virtual Walkthrough Plant Environment for complete

PLANT CREW TRAINING

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Benefits: Optimize the training period of all Operators in all activities

• Provision of

more realistic

opportunity for

practice

environments for trainees and the in training sessions • •

React quickly and correctly

in medium- and high-stress situations Improving skills for

rarely-performed

, but safety-critical tasks (e.g. emergency shutdown) •

Optimized transfer of skills

work environment from the training environment to the •

Reliable and valid evaluation

performance of operational procedures and •

Team training

: control room, field, shift and operational managers (Communications)

Value Proposition

• Saving time and costs for “on-job-training” (30- 40%) • Reducing time of startup (for planned/ unplanned shutdown) from warm/cold conditions (15-20%) • Saving on maintenance budget (1-3 %) Slide 17 E.G.: greenfield refinery 200 K bpd   3 - 4 M $/y Invensys proprietary & confidential

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ArchestrA Workflow –

Business Process Management N Production continues Maintenance event occurs at shop-floor Supervisor notified ( SMS, Email ) Decision to HOLD production Workflow Initiated Y Event automatically captured and context prepared Communication with context sent to Maintenance B Communication shared with Supervisor Concurrent P & EAM Application Maintenance notified ( SMS, Email ) Maintenance performs inspection and submits report Maintenance order created in EAM app.

Scheduler updates production schedule Maintenance Tech. receives maintenance order on mobile device Maintenance Tech. completes order Communication with M Concurrent communication with Production Operator & EAM Application Maintenance order closed in EAM app.

Production Operator notified to start production

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How It’s Done with IntelaTrac

• Field worker logs into Mobile IntelaTrac on handheld computer • Asset is properly identified using RFID or barcode label • Tasks are date/time stamped as completed • Actual field conditions can trigger “focused advice messaging” which directs the field worker to: • Input more information such as notes • Perform a special procedure to mitigate the condition • Take additional measurements

Results:

•Pump Repair $10K •Exchanger Repair $0K •Lost Production $0K

Savings = $210k

Wonderware Intelligence

User-friendly Configuration & Administration Production/Process Information Platform Wonderware & Non-Wonderware Data sources Incremental approach Self-service access to information & content authoring Share content & Collaborate Slide 20

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Performance and Profitability

Optimize Operations of Enhanced Profitability Refinery-wide Optimization solutions aid in performance enhancements to various processes that yield enhanced profitability

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Performance & Profitability

Performance & Profitability

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Products & Solutions

1. Dynamic Simulation Suite (DSS) 2. ACA.HF

3. Off-sites Solutions 4. ROMeo 5. Integrated Off-sites to ROMeo 6. Invensys Yield Accounting Solution 7. Wonderware Intelligence 8. Connoisseur 9. Condition Manager 10.ArchestrA Workflow

Dynamic Simulation: DESIGN to TRAINING Highlights of Where we are Today

PROCESS DESIGN DCS CONFIGURATION STARTUP and TRAINING PLANT OPERATION Distillation Column Relief Load Calculation Reduction - Over twenty users Compressor Triconex TMC Checkout DCS Checkout against dynamic models reduce commissioning time in the field.

Training Simulators to replace a retiring work force Over 200 DYNSIM/ FSIM Plus / TRISIM Plus simulators provide more than just training: - PC Power Plants

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Refinery Units LNG - IGCC - Ethylene Integrated control room / outside operator training using 3D Virtual Reality

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Logic Validator

Slide 25 Automated test harness integrated with simulation geared toward Safety Instrumented System (SIS) verification and validation • Tests and documents SIS logic in an emulated environment • • • • Easy to configure and use Excel-based interface to build logic validation scripts Connects to SIS/PLC/DCS emulators either directly or via OPC UA, DA and Modbus protocols Soft emulators include Triconex, Allen-Bradley, Modicon, GE Siemens, CCC, Woodward, Foxboro, ABB, Emerson, Yokogawa, Honeywell, etc.

Connect to real hardware, if necessary

ACA.HF

The ACA.HF Measurement Solution

● SAFE & SIMPLE online analysis of %HF, %Water and %ASO in HF alkylation catalyst ● Affordable alternative to FTNIR² with reliable accuracy ● Exceeds the precision of HF analysis with FTNIR ● A multivariable analyzer¹ based on the application of proven Foxboro measurement technologies that are long-established in HF service

The ACA.HF is the new standard in safety, simplicity, reliability, and accuracy for HF catalyst analysis ² ABB FTPA2000-HP20 FTNIR-based HF Acid Analyzer

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Off-sites

Off-sites refers to the tank farm that contains the crude feedstock oil that feeds the refinery and the tank farm that contains the products of a refinery (gasoline, diesel, etc)

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ROMeo

ROMeo Process Optimization software would optimize the actual refining process, everything in blue.

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Integrated Off-sites

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Yield Accounting

Yield Accounting works to develop a material balance, or a record of everything that comes into the red dotted line (refinery) versus everything that leaves the red dotted line. In a typical process, in = out You can’t produce more than you put into the process, and everything you put in has to come out eventually

A typical 250,000 bbl/day refinery could save $8.5 Million USD/yr by cutting their unaccounted material loss by 0.5%

ROMeo + Wonderware Intelligence

InFusion Enterprise Control System

Portal/Case Manager User-friendly Configuration & Administration WW Historian SharePoint ROMeo Automatically Trend and Store Advanced Application Data Intelligence Server Real-Time System Scheduler

Plant Technical Details Slide 31

Real-time Plant Information and Measurements Analytics Dashboard Real-Time Analysis

Information Display

Real-time Actionable Plant Details and Key Performance Indicators (KPI’s)

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Wonderware Intelligence Dashboard

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Advanced Process Control

Connoisseur improves process profitability by enhancing quality, increasing throughput, and reducing energy usage – all by accurately controlling your process within a tighter tolerance

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Avantis Condition Manager

• Condition monitoring and management capabilities turn huge volumes of production data into actionable asset intelligence in real-time, enabling informed decision-making at every level of the production enterprise. • Key benefits include: • Increased operational safety • Optimized costs of maintenance • Improved sustainability of operations • Lower energy consumption • Reduced variance in the response of the maintenance personnel

Refinery Wide Performance & Profitability Resources

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WEBINARS PROMOTIONAL WEBSITE

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ENHANCED PERFORMANCE & PROFITABILITY AHEAD

PRODUCT VIDEOS WHITE PAPERS

Thank you!

© 2012 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third party trademarks and service marks are the proprietary marks of their respective owners.