Transcript Automobiles and auto components

Ministry of Textiles
Government of India
Protective Textiles
Sector Presentation
(2013)
Contents
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Protective Textiles – An Introduction
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Types of Protective Textiles
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Protective Textiles in India
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Incentives offered under TMTT
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Centre of Excellence for Protective Textiles
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Key Contact Points
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1. Protective Textiles – An Introduction
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What are Protective Textiles?
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Protective textiles comprise clothing and other textile-based systems whose main function is to
protect the users from hazards such as civil and military emergency interventions, hospitals and
manufacturing environments that require insulation from bacterial and viral contamination.
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Applications of Protective Textiles
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Thermal Protection e.g. flame, convective and radiant heat protection (firefighters etc.)
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Biological Protection (Protection from deadly Bacteria/Virus)
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Radiation Protection (chemical, radioactive contamination)
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Electrostatic Protection (Protection against electro-static charges)
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Invisibility Protection (High Visibility warning clothing)
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Mechanical Protection (Ballistic protection, cut resistant gloves etc.)
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Environmental Protection (Astronaut's suits, petrochemical, gas, refineries, adverse weather
etc.)
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1. Protective Textiles – An Introduction
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Selection factors for designing of the protective textiles:
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Clothing configuration of components and options
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Sizes
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Ease of donning on and off
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Clothing construction
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Accommodation of other selected ensemble equipment
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Comfort and restriction of mobility
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Environment type from which protection is needed.
Fibres used for making protective textiles:
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Meta-Para aramides – Nomex: high resistance, tear, tensile strength, expensive,
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Wool viscoses polyamide – marlan : repelency of molten metal, heat insulation, transparency.
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Glass fiber - High resistance, insulating.
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Modacrylic cotton – Marko wiki: Marko : electric arc flash protection, comfort, flame-resistant,
efficient, skin friendly, antistatic.
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Polyamide – Kevlar : extreme resistance, low ageing
1. Protective Textiles – An Introduction
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Protective Textiles find uses in the following industries:
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Military & Police Force
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Glass Workers
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Transport
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Health Care
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Medical
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Sports
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Security Guards
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Racing Drivers
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Climbing
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Astronauts
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Skiing
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Cold Storage Workers
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Water Sports
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Oil And Gas Rig Workers
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Offshore Diving
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Construction Industry
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Foundries
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Winter Sports
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Coal Mining
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2. Types of Protective Textiles
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Ballistic Protection Garments
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Garments manufactured on the basis of type and level of the threat
caused by projectile.
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Made of high performance fibres such as Kevlar, Spectra, Zylon,
Dyneema
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Armor is made of hard and soft parts. Hard Part has ceramic plate with
polymer backing, which prevents the plate from brittle fragmentation.
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For knives and needles (cut resistance), tight weave with film
lamination and abrasive coating are commonly used to improve
penetration resistance.
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Physical requirements
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Light weight and low bulk
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High durability and dimensional stability
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Good handle and drape
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Low noise emission
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2. Types of Protective Textiles
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Blunt Impact Protection Textiles
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Such textiles protect the wearer against injuries caused by
blunt impacts.
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For law enforcement, corrections, military, and other personnel
involved in emergency response operations, the protection
against blunt impact threats can be a matter of life or death.
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To quantify the levels of protection of a Blunt Trauma PPE,
users and industry rely on technical standards. A balance
between protection and functionality allow users to have good
flexibility and mobility.
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Good air ventilation underneath the PPE suit can protect users
against heat stroke or hyperthermia.
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This includes protection from vehicle accidents, falls, physical
assaults with weapons like bats, metal bars etc.
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2. Types of Protective Textiles
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Pressure Hazard Protection
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Used for protection against extremely high and
extremely low external pressures such as deep
see diving, space, fighter aircrafts etc.
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Fully air impermeable suits and can withstand
extreme conditions and typically have their own
air supply via a dedicated support system.
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Generally these suits are made using the textile
materials such as Nylon tricot knitted fabric,
Spandex,
Urethane-coated
Nylon,
Dacron,
Neoprene-coated Nylon, Mylar, Gortex, Kevlar,
Nomex.
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2. Types of Protective Textiles
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Environmental Hazard Protection
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Generally used for survival and operation in temperatures
below –30 °c.
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Generally such garments are multilayered and consist of :
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Non-absorbent inner layer
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Middle insulating layer capable of trapping air but
permeable to moisture
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An outer layer that is impermeable to wind and water
2. Types of Protective Textiles
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Fire Hazard Protection
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Flame resistance in fabrics is achieved using flame resistant
materials and fibres such as:
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Nomex
Kevlar
Glass
Polyester
Polyamide
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Carbon
Propane
treated
cotton
Modacrylic
Polypropylene
Fire Fighter’s clothing consists of flame resistant inner layer which
is composed of moisture barrier and thermal barrier and lining.
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Outer Shell provides flame resistance, thermal resistance and
mechanical resistance.
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This layer must be suitable for wet, dry, hot and cold conditions
and is commonly made from kevlar and nomex.
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The moisture barrier to keep the fire fighter dry and the material
must prevent water penetration.
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The thermal barrier provides the main protection against heat.
2. Types of Protective Textiles
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Chemical and Biological Hazard Protection
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Such protective textiles protect the human body from direct contact with hazardous substances
such as infectious agents such as bacteria and chemicals.
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These textiles are used in the following instances:
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Emergency chemical and biological hazard response
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Handling of chemical waste
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Acid baths and other treatments in electronics manufacturing
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Equipment leaks or failures
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Handling of liquid chemicals in manufacturing
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Application of pesticides and other agricultural chemicals.
A typical chemical and biological protective textile consists of three main components:
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A textile outer layer, which can be either woven or non-woven
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An inner layer of protective material
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A textile liner fabric.
2. Types of Protective Textiles
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Chemical and Biological Hazard Protection
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There are 4 types of protective materials with their different
capabilities:
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Air- permeable materials (For Liquid Repellency)
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Semi permeable materials (Protection from Gases)
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Selectively permeable materials (SPMS) (Protective
barrier to chemicals, while only moisture from body
escapes out)
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Impermeable
agents)
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materials
(Protection
from
warfare
2. Types of Protective Textiles
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Electrical Hazard Protection
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Electrical hazards include:
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Electromagnetic protection
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Electrostatic protection
Such protective garments shall consist of conductive fibres
such as carbon fibre, synthetic fibres, metal fibres with
carbon core and conductive polymer
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Another method of making such garments is by the way of
coating or laminating the fabric with high electrical
conductivity materials or application of conductive finish to
the fabric
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2. Types of Protective Textiles
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Nuclear Radiation Protection
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Designed to protect people working in:
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Nuclear plants,
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X-ray departments
Conventionally transmitted radiation is shielded by
placing a heavy radiation barrier (lead) between the
radioactive dirt and the worker
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However, a new product ‘Demron’ is also being used
these days for the purpose
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Demron is made by laminating a polymer film
between a woven and nowoven fabric wherein the
polymer
is
a
composite
of
polyurethane
and
polyvinylchloride, that block x-rays, low energy
gamma, and alpha and beta emissions
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3. Protective Textiles in India
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The current size of the Personal Protective clothing and Equipment (PPE) market in the EU is
estimated around €10 billion
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The protective textiles segment in India has grown from INR 1,302 crore in 2007-08 to INR 1,890
crores by the year 2011-12 with a CAGR of 9.77%.
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As per the sub group on technical textiles, the protective textiles segment in India is expected to grow
from INR 2,325 crore in 2012-13 to INR 5,322 crore by 2016-17 at a CAGR of 23%
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Packtech
37%
Oekotech
Geotech 0%
share of each technical textiles segment in India.
1%
Agrotech
1%
Protech
3%
Meditech
4%
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Protective textiles (protech) comprise 3% of the
total market for Technical Textiles.
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Clothtech
15%
Buildtech
5%
Mobiltech
7%
Majority of the Protective Textiles are consumed
by Defense and Railways (institutional buyers)
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Sportech
7%
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The pie chart on the left indicates the market
Government is exploring the introduction of
mandatory
Indutech
8%
Hometech
12%
usage
regulations
for
textiles within certain industries in India
protective
3. Protective Textiles in India
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Major Suppliers of Protective Textiles in India:
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Bullet proof jackets: Tata Advanced Material Limited, Anjani Technoplast
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Chemical coated fire retardant fabrics: Rajasthan Weaving and Spinning Mills Limited, Jaya
Shree Textile
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Inherent fire retardant fabrics: Trevira from Reliance Netherlands B.V, Rajasthan Weaving
and Spinning Mills Limited
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Fire/flame retardant apparel: Tara Lohia Pvt. Limited, Mallcom India Limited
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Nuclear Biological and Chemical (NBC) suits/Hazmat suits: The Ordnance Factory
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High-visibility clothing: Reflectosafe, Intech Safety Private Limited
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Chemical protection clothing: Northstar Safety Products Pvt. Ltd. (Chandigarh), Intech
(Kolkata), and Jyotech Engineering Co. Pvt. Ltd.
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High-altitude clothing: Ordnance Factory Board, Entermonde Polycoaters
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Industrial gloves: Mallcom India Limited, Rajda Industries and Exports Pvt. Ltd.
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4. Incentives Offered Under TMTT
► Launched in December 2010, Technology Mission on Technical Textiles encourages domestic
& export market development of technical textiles including industrial textiles.
► Business start-up assistance
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Handholding support to new entrepreneurs through empanelled consultants
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Empanelled consultant will help MSME in product selection, market selection, technology
selection & sourcing and preparation of project report
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Financial Assistance – 2% - 3% of the project cost with an upper ceiling at Rs. 5 lakhs –
Rs. 6 lakhs
► Contract research assistance
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Encourages contract research in development of product, process and technology in
technical textiles including industrial textiles
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Financial Assistance – 60% of the research cost upto Rs. 20 lakhs
► Market development assistance for export sales
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Encourages participation in exhibition, trade fairs, etc. in foreign countries
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Financial assistance – 50% of the cost upto Rs. 5 lakh per visit.
► For further details, please visit – http://technotex.gov.in/tmttsub.htm
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Protective Textiles in India
5. Centre of Excellence for Protective Textiles
► Ministry of Textiles, Government of India has sponsored a Centre of Excellence for Protective
Textiles at North India Textile Research Association (NITRA), Ghaziabad.
Development of
standards
Organizing
awareness seminars
and workshops
Providing
technical
consultancy
COEs role
and
objectives
Undertaking
research projects
National &
International
Accreditation
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Testing services
Protective Textiles in India
Acting as an
information
resource center
Conducting
training for the
industry
Providing
incubation
services
Development of
proto-types
6. Key Contact Points
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Office of Textile Commissioner
Email: [email protected]
Ph: 91-22-22001050
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Project Management and Monitoring Consultant (PMMC) to TMTT
Email: [email protected] or [email protected]
Ph: +91-9999987174 (Hemant) or +91-9769825350 (Vikas)
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Centre of Excellence in Protective Textiles
Email: [email protected]
Phone : 0120-2786434/451,2783334/586/592/638/090/094 Fax.: +91 120-2783596
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Indian Technical Textile Association
Email: [email protected]
Ph: 91-22-24945372 / 24949983
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Protective Textiles in India
Thank You
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Protective Textiles in India