Transcript Slide 1
Changing paradigm for sewage from treatment to recycle Prof. A.B. Gupta Professor, Department of Civil Engineering, Malaviya National Institute of Technology, Jaipur OUTLINE OF PRESENTATION National scenario for sewage treatment An overview of biological process Principal organisms responsible for wastewater treatment. key factors governing biological growth. Different options for suspended growth and fixed film systems, their application and limitations The changing scenario Importance of Water Water Cycle The importance of water supply with sufficient quantity and acceptable quality has been emphasized in the Millennium Development Goals (MDG), drawn from the United Nations Millennium Declaration. Goal 7 of the MDG: ‘Ensure Environ Sustainability ’ Target 10 of Goal 7: ‘Halve, by 2015, the proportion of the people without sustainable access to safe drinking water and basic sanitation ’ Water for Life Decade: 2005-2015 UN declared 2005-2015 “Water for Life” as the International Decade for Action and set the world agenda on a greater focus on waterrelated issues. Sector-wise Water Requirement Water Demand in km3 ( or BCM) Sector Standing Sub-Committee of MoWR NCIWRD Year 2010 2025 2050 2010 2025 2050 Irrigation 688 910 1072 557 611 807 Drinking Water 56 73 102 43 62 111 Industry 12 23 63 37 67 81 Energy 5 15 130 19 33 70 Others 52 72 80 54 70 111 Total 813 1093 1447 710 843 1180 Source: “STATUS OF WATER SUPPLY, WASTEWATER GENERATION AND TREATMENT IN CLASS-I CITIES & CLASS-II TOWNS OF INDIA “, CPCB, CUPS/ 70 / 2009 - 10. December 2009 Is Enough Water Available? (m3PC-NatAvg) 2% of World’s Land Area 4% of World’s Fresh Water Resources 17% of World’s Population India Landscape Real GDP Growth / Population 9.6% 8.2% 1.05B Challenges: 1.3B Market Trends : GDP growth… High growth rates expected driven by internal consumption and international demand. Rising Middle Class … As big a market as any leading 1.8 of technology, European country. Awareness & Acceptance Subsidizing energy efficient pumping systems. Seeking quality. Urbanization and Infrastructure development … 2nd & 3rd tier cities pick up momentum … building & municipal segment growth Government Focus … Focus on Infrastructure development… Water supply and wastewater recycle projects, highways, bridges & irrigation schemes Infrastructure … Governments has now liberalized this sector allowing private player. Will continue slow growth for next two years. Strengthening of US$ … pressure on imports, will drive localization. Tariff [29%] barrier. Very mature manufacturing exists. Fresh Water Scarcity … India has 14% of World population on only 4% of its water resource. In its path of becoming the most populous nation, lot of investment in water redistribution, treatment and conservation. Urbanization … Has just started with almost 500 million people expected to urbanize over the next 40 years. Huge investments in buildings and municipal segment is forecasted. Positive driver Negative driver Neutral 6 Status of Municipal Wastewater Generation and treatment capacity Metropolitan Cities • 15,644 MLD sewage generated in 35 metropolitan cities (>10 Lac) 8040 MLD treatment capacity (51.4%) Class-I Cities • 19894 MLD sewage generated is in 463 Class-I Cities (>1 Lac but <10 Lac) 3515 MLD treatment capacity (17.66%) Class-II Towns / Cities • 2696.70 MLD sewage generated in 410 towns (>50,000 but <1 Lac) 233.7 MLD treatment capacity (8%). Municipal Corporations-Overview Corporations - Overview Municipal 1. The Municipal WW treatment technology adopted in India can be broadly classified as: 1. ASP (Conventional & Extended Aeration, SBR) – 60% 2. UASB/UASB-Polishing Ponds – 15% 3. Aerated Lagoons & Stabilization Ponds – 20% 4. Trickling Filters/SAF/Fluidized Aerobic Bed – 10% 5. Micro STPs & MBR – 5% 2. However the preferred technology is ASP type largely due to the lesser capital cost & simpler operation. MBR technology has major limitation owing to its high capital cost and recurring membrane cost every 3-4 years which can be 25-40% of the total project cost. 8 BIOLOGICAL PRINCIPLES OF WASTE WATER TREATMENT Biological TP: a method of contact between microbes and substrate. Suitable temperature, pH, nutrients etc. are required for microbial growth. Such a growth results into the ‘removal’ of substrate. Role of microbes - O2 consumption GROWTH - CELL DIVISION INCREASE IN BIOMASS (assimilation) 2.0m ORGANIC POLLUTANT AND NUTRIENTS (C,P,N,O,Fe,S…) SINGLE BACTERIUM Controlled release of energy Slow Burning! CO2 evolved (dissimilation) Important organisms in w/w treatment • Bacteria • Fungi • Nemotodes Important organisms in w/w treatment • Algae Important organisms in w/w treatment • Protozoa Stentor Paramecium • Rotifers, ciliates, crustaceans Celops Activated Sludge Process Activated Sludge Process is the suspended-growth biological treatment process, based on providing intimate contact between the sewage and activated sludge. Conventional ASP 16 Biological Nitrogen removal Process Description Nitrosomonas NH4+ + 1.5O2 NO2- + 2H+ + H2O nitrobacter NO2- + .5O2 NO3- Synthesis 4CO2 + HCO3- + NH4+ + H2O C5H7O2N + 5O2 SINGLE SLUDGE SUSPENDED GROWTH SYSEM TWO SLUDGE SUSPENDED GROWTH SYSTEM DENITRIFICATION Nitrogen present in the sewage in the form of nitrate is converted to nitrogen gas in a series of steps that escapes from sewage. NO3- NO2- NO- N2O- N2 Advances in Biological N- removal • Application of Thiosphaera pantotropha, a heterotrophic nitrifier and aerobic denitrifier, in mixed bacterial cultures for simultaneous carbon removal, nitrification and denitrification • Two important points to note about TP • i) The specific nitrifying activity of TP is 10 – 103 times lower than that of autotrophs much higher compared to those of other het nitrifiers (103 - 104 times lower). • Growth of TP as heterotroph is much higher than that for the autotrophs (the max for Nitrosomonas europea 0.03 - 0.05 h-1, that of TP approx 0.4 h-1) • The aerobic denitrification rates were much higher than het nitrification rates of TP- extra capacity to take nitrate or nitrite coming from other routes Deep shaft process •It is a Process having a mechanism of great depth aeration (depth of 40 to 150 m as an aeration tank) and it is practiced where land is in short supply. •It can treat the waste water at higher rate. •It is also known as a space efficient and energy efficient biological process. LAGOONS LAGOONS • Lagoons are deep waste stabilization ponds -like bodies of water or basins designed to receive, hold, and treat wastewater for a predetermined period of time by artificial means of aeration. • In the lagoon, wastewater is treated through a combination of physical, biological, and chemical processes. AEROBIC AERATED LAGOONS • Dissolved oxygen is present throughout much of the depth of aerobic lagoons. • They tend to be much shallower than other lagoons. • They are better suited for warm, sunny climates, where they are less likely to freeze. • HRT = 3 TO 60 days. Applicability Type of Lagoon Application Aerobic Lagoon Municipal and industrial wastewaters of low to medium strength. Facultative Lagoon Treated raw, screened, or primary settled municipal wastewater and biodegradable industrial wastewaters. Attached Growth Systems Trickling Filter Biofilm or bacterial film or biomass is grown or developed on solid medium. Such as rocks, stone pieces, synthetic medium etc. This media is randomly packed in reactor. Wastewater is applied on the top through a rotating arm and it trickles down of the bottom. In its travel to the bottom of TF, wastewater is brought into the centre of biofilm attached to the medium. The process may be depicted as shown below. Changing Scenario for Wastewater treatment 1980 2010 32 Sewage disposal to recycle Previously Resi & Commercial Buildings Sewage Treatment Plant DISPOSAL Presently Resi & Commercial Buildings Sewage Treatment Plant 100% RECYCLE for Non Drinking Applications Recycle 0% DISPOSAL 33 …Changing Scenario Low Tech Low Cost Cost Benefit Analysis L1 34 Disposal and recycle norms… Parameter Disposal norms Recycle norms Low end reuse High end reuse TSS 100 <5 < 1 ntu BOD 100 < 10 Nil COD 250 < 50 Nil SDI No limit No limit <3 TKN 100 No limit <1 T- N No limit No limit <5 T- P 5 No limit <1 No limit No limit Nil Bacteria 35 …Cost Benefit Analysis 1. Benefit vs Additional cost 2. Payback of Additional cost 3. Life cycle analysis 36 Centralized vs. Decentralized Treatment Systems • Current “conventional” practice: – Design of larger treatment systems (>3500 m3/day) • Capture of economies of scale • However, small communities have different characteristics and needs – Bringing wastewater from many small sources to one single location for treatment may not always be the best option. Decentralized Treatment Systems WHERE to consider (according to USEPA)? • Where the operation and management of existing onsite systems must be improved • Where the community or facility is remote from existing sewers • Where localized water reuse opportunities are available • Where fresh water for domestic supply is in short supply • Where existing wastewater treatment plant capacity is limited and financing is not easily available for expansion • Where, for environmental reasons, the quantity of effluent discharged to the environment must be limited • Where the expansion of the existing wastewater conveyance from treatment facilities would involve unnecessary disruption to the community • Where specific wastewater constituents are of environmental concern. limitations of conventional activated sludge process…. 39 limitation of conventional ASP…. • Settling units are prone to problems of sludge rise, bulking , deflocculation, foaming • Complete plant operation is normally operator dependent • No mechanism to control type of microorganism in the aeration tank • N and P removal difficult 40 how to overcome these problems…….? 41 RBC • The RBC is a fixed media filter in which the microorganisms are housed on a series of large discs. These discs are supported on a single shaft which is slowly rotated through the wastewater by an air or electric driven motor. The RBC is covered by a removable fibreglass housing which has access portals at each end. Nomenclature: ……….RBC…… RBC at MNIT Advantages of RBC • • • • Low F/M ratio resulting in higher efficiency Low HRT hence compact Low head loss and lower power requirement Inherent simplicity and low operational and maintenance cost • Ability to resist shock loads • Ability to lend itself to modular fabrication to suit required effluent quality Rotating Media Bio Reactor Filters Powder coated Body PLC Panel Sequence Batch Reactor (SBR) 1. Fill 2. React (Aerate) 3. Settle Screened / degritted Influent TWL 4. Decant 5. Idle Effluent Sludge 49 SBR Screened Influent Baffle Wall Mixers Pre-react Chamber Diffusers Main-react ITT Corporation India Pvt.Ltd. Chamber SAS Pumps Decanter Effluent Discharge 50 SBR Basin Equipment Dissolved Oxygen Ultrasonic Level Float Switch Decanter M Penstock M From Influent Effluent Inlet Works Air Inlet Valve M Air Flow To SAS Storage SAS Pump M S Grid 1 Grid 2 Grid 3 Air Purge Blowers 51 Outlet quality (all units in ppm) Srno Parameter SBR ASP 1. BOD 10 30 2. COD 50 250 – 300 3. TSS 10 100 4. TN <5 No change 5. TP <1 No change 52 MBR Membrane Bio - Reactor technology 53 MBR it is a very high efficiency process with outlet quality as feed to Reverse Osmosis …. 54 areas of application…. • as pretreatment to RO , in place of conventional ultra filtration systems (Singapore experience) • To achieve very high efficiency of more than 98% • To have most compact layouts 55 MBR System Schematics AIR INLET 56 Outlet quality (all units in ppm) Srno Paramete r 1. BOD 10 5 30 2. COD 50 25 250 – 300 3. TSS 10 < 0.5 100 4. TN <5 <5 No change 5. TP <1 <1 No change 5. SDI - <3 - SBR MBR ASP 57 Energy considerations • ASP STP Jaipur North- 27 MLD- 0.89 kWh/ kg of BOD (ref_ MNIT) • ASP STP Jaipur South- 62.5 MLD- 0.50 kWh/ kg of BOD (ref_ MNIT) • ASP Pune – 17 MLD ASP- 1.75, TF- 0.70 kWh/ kg of BOD (ref_ MNIT) Ref-Compendium..IIT Kanpur prepared for NRCD- MOEF 2009 • Conventional ASP based STPs under YAP- Allahabd 60-80 MLD- 180-225 KWH/MLD • TF under YAP- 180 KWH/MLD • UASB under YAP- 10-15 KWH/MLD • Facultative aerated lagoon under YAP 18 KWH/MLD The case study of Jaipur • Two scenarios considered – First, centralized treatment at STP Delawas and supply treated sewage through a pipeline to the major green belts- data derived mainly from PHED report – Second, isolated RBCs for the desired capacities to be constructed at individual locations with and without automation • Estimates made for a period of 10 years Economic Justification of Decentralized System Table-1: Demand Estimates and No. of Proposed Plants AREA Tentative No. of Plants Demand in MLD 1 MLD 0.5 MLD S.No. Zone I 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Ram Niwas Bagh Central Park Polo Ground1.0/ Golf Course SMS Stadium Jawahar Nagar Jawahar Nagar Forest Area Amrita Devi Udyan University Campus Saras Sankul MNIT OTS Smrity Van Malviya Nagar sector 1 Malviya Nagar Ind. Area Malviya Nagar sector 9 Jawahar Circle Jagatpura Pratap Nagar SUBTOTAL 1.2 1 0.45 0.6 1.56 5 3 1 0.3 0.7 0.3 0.3 0.7 0.95 0.7 0.55 5 3.85 27.16 1 1 3 Central Park plant may Cater 1 5 3 1 1 1 OTS Plant may cater 2 1 1 1 5 4 26 4 Table-1: Demand Estimates and No. of Proposed Plants S.No. AREA Tentative Demand in MLD No. of Plants 1 MLD 0.5 MLD Zone II 1 Inter State Bus Terminus 0.25 2 Mansarovar (Sec 1 to 6) 1 1 3 Mansarover Sector SFS &Sec 7-12 1.2 1 1 4 Mansarover Industrial Area 1.2 1 1 3.65 3 3 1 Sitapura Ind. Area 2 2 2 Tonk Road 8 8 SUBTOTAL 10 10 22.5 23 2 Bagru Industrial Area 5 5 3 Ajmer Road Colonioes 5 5 32.5 33 0 72 7 72 3.5 SUBTOTAL 1 Zone III 0 Zone IV 1 Sez SUBTOTAL Total No. of Plants Total Capacity 73.3 Unit Costs for various options Plant Size Treatment System without Tertiary Treatment Treatment System with Tertiary Treatment Treatment System with Fully Automatic Plant Capital Cost Power Cost for 10 Yrs 10 Yrs O & M No. of Cost Proposed Units 1 MLD 7,875,000 3,966,564 3,212,394 72 0.5 MLD 6,900,000 1,983,282 3,121,833 7 1 MLD 8,400,000 5,949,846 3,212,394 72 0.5 MLD 7,485,000 2,974,923 3,121,833 7 1 MLD 8,925,000 5,949,846 586,130 72 0.5 MLD 8,070,000 2,974,923 495,569 7 Total Cost Estimates No. of Proposed Units Without Tertiary Treatment With Tertiary Treatment Fully Automatic Plant Centralized System Capital Cost Power Cost for 10 Yrs 10 Yrs O & M Cost Total 72 567,000,000 285,592,622 231,292,350 1,083,884,972 7 48,300,000 13,882,975 615,300,000 299,475,596 253,145,181 1,167,920,777 72 604,800,000 428,388,933 231,292,350 1,264,481,283 7 52,395,000 20,824,462 657,195,000 449,213,395 253,145,181 1,359,553,575 72 642,600,000 428,388,933 42,201,345 1,113,190,278 7 56,490,000 20,824,462 699,090,000 449,213,395 45,670,328 1,193,973,722 1,050,000,000 989,600,000 236,400,000 2,276,000,000 21,852,830 21,852,830 3,468,983 84,035,805 95,072,292 80,783,445 Technologies for the Treatment of Wastewater an analysis… Each situation is different and needs to be given dual consideration, different alternatives exist for each system from small scale households to large scale centralized one. More attention to properly designed lower-cost, simpler to operate processes as well as to decentralized technologies. These should be adopted depending on the influent wastewater and on the desired effluent quality. Also, whenever feasible, a reuse component should be included for all new wastewater treatment projects Conclusion • The selected strategy needs to be developed through careful planning and detailing and may be public consultation. • The decentralized option has a definite edge over the centralized option economically, and the flexibility of modular development can always allow stage wise development and obtaining feedback to refine the system. • The future is for the advanced technologies and the life cycle analysis of the treatment options