Transcript Slide 1

New Model Evaluation Report
Model
KWE 215
Brand
KELVINATOR
Mfg Location
AURANGABAD
Product Start Sr. No.
Prep. By
QA
R&D
MFG
cont.
MR. VIJAY KUMAR
Test Detail :-Old model name : KHP 214
-New model introduced with New door profile and 5 star
rating.
- Drop test done.
- Energy consumption test done.
- Pull down test done.
Result OK.
Tick (
or
Dept.
QA
) the following for confirmation:-
Performance Test report
R&D
BOM with Part code
Exploded View
Schematic Wiring
Diagram
Service
Owner’s Manual
Service manual
New model upload on
CRM
Test
Engineer
Comment
PMH
Service
New Model :- Feature List
OLD MODEL
NEW MODEL
Features :
• Transparent Door Accessories
• 5 Star Rating
• Paint door
• New Door profile
Specification:
Old Model Name
: KHP 214
New Model Name
New Model Sap Code
: KWE215
: KWE215XXRDA
• Capacity kg
• Product
• Input wattage
• Product Dim L x W x H
• Packing Dim L x W x H
• Weight kg
• Voltage
• Color
210L
Direct cool Refrigerator
115
524 x 650 x 1230
570 x 670 x 1295
Net 36 , Gross 41
220-240V/50Hz
DR,MS
Pilot Production Date:-
27/12/09
New Model – Change part list
Sr.No.
Object ID
Object description
Quantity
1
1100052209
SUPPORT,GPPS,BOTTLE,KWP194
2
2
1100052208
SUPPORT,GPPS,UTILITY,KWP194
2
3
1200028071
TRAY,HIPS,CHILL,WITH INSULATION,KHE173
1
4
1100021506
CRISPER,HIPS,KD185
1
5
1200033966
ASSY,FREEZER BOX,VAL215
1
6
1200035785
ASSY,DOOR,FOAMED,KWE215,DEEP RED
1
7
1200035777
ASSY,DOOR,EVAP,WELDED,HIPS,KWE215
1
8
1100054118
COVER,HINGE,TOP,S192,DEEP RED
1
9
1100052502
CONDENSER,WITHOUT OIL COOLER,VAL215
1
10
1200034627
CABINET,FOAMED,VAP214,DEEP RED
1
11
1100033154
MAINS CORD, WITH CONNECTOR,S192
1
12
1100040054
COMPRESSOR,TECUMSEH,THK1340YJF
1
13
1100055422
STICKER,PVC COATED,STAR RATING KWE215
1
14
1100054251
STICKER,ALUMINIUM,PRODUCT,POWERCOOL
1
15
1100052877
BACK COVER,FREEZER,BOX,VAL215
1
16
1100052715
SLEEVE,PVC,4.5X3.5X500 MM
1
New Model :- PACKING BOX
FRONT
SIDE
New Model :- EXPLODED VIEWS
2
7
8
3
9
4
6
5
1
SL
NO
SAP
CODE
DESCRIPTION
UNIT
1
1200035785
ASSY,DOOR,FOAMED,KWE215,DEEP RED
PC
2
1100000493
TRAY,GPPS,EGG 6,S215
PC
3
1100052208
SUPPORT,GPPS,UTILITY,KWP194
PC
4
1100052209
SUPPORT,GPPS,BOTTLE,KWP194
PC
5
1100049265
GASKET,ENERGY EFFICIENT,VBP214
PC
6
1100055412
HANDLE,BASE,KWE193,DEEP RED
PC
7
1100052204
HANDLE ,INSERT,KWE193,SILVER
PC
8
1100055413
HANDLE,DECO,KWE193,DEEP RED
PC
New Model :- EXPLODED VIEWS
6
7
8
1
9
2
10
11
12
3
13
SL
NO
14
1
1100054118 COVER,HINGE,TOP,S192,DEEP RED
PC
2
1100029221 HINGE,TOP,S192
PC
3
1100000454 SWITCH,DOOR S169
PC
4
1100041111 HINGE,BOTTOM,WITH ADJUSTER BOLT,S192
PC
5
1100031414 BOLT,ADJUSTER,40MM,GREY
PC
6
1100000506 TRAY,ICE,COMMON
PC
7
1100042210 EVAPORATOR,SINGLE ENTRY,S225
PC
8
1100029240 THERMOSTAT,S192
PC
9
1100029242 SOCKET,ROOM LAMP,S192
PC
10
1100000298 LAMP 10/12 W - 240 V
PC
11
1100029227 DIAL,THERMOSTAT,S192
PC
12
1100031517 BUTTON,PUSH,DEFROST,S192,APPLIANCES BLUE
PC
13
1100000509 TRIM,EVAPORATOR S215
PC
14
1100021647 DOOR,EVAPORATOR,KD220,HIPS
PC
15
1200028071 TRAY,HIPS,CHILL,WITH INSULATION,KHE173
PC
16
1100000399 SHELF NET W/O PROJ.S173DLX/S175/S215
PC
17
1100000159 CRISPER,GLASS,BIG
PC
18
1100021506 CRISPER,HIPS,KD185
PC
15
16





5
SAP
CODE
DESCRIPTION
UNIT
New Model :- EXPLODED VIEWS
5
1
2
3
4
6
7
8
SL
NO
SAP
CODE
DESCRIPTION
UNIT
1
1100052502
CONDENSER,WITHOUT OIL COOLER,VAL215
PC
2
1100000199
DRYER,XH-,7,PP (7.5 GMS)
PC
3
1100000086
CANOPY,COMPRESSOR,S169
PC
4
---------
COVER,PROTECTOR
PC
5
1100033154
MAINS CORD, WITH CONNECTOR,S192
PC
6
1100040054
COMPRESSOR,TECUMSEH,THK1340YJF
PC
7
---------
OLP
PC
8
---------
RELAY
PC
New Model :- WIRING DIAGRAM
Model Test report
Format No.:
PRODUCT TEST REPORT
Rev. No.:
00
Rev. Date:
Event
ES
Duration
Tested by
Swapnil
Area
Test Name
Pull Down Test 43°C
Modification
Ref.200 Lts
Location
Eva In
Eva Out
Eva surface
FC Air1/2
Chiller 1/2
T3
Crisper 1/2
Drier
Suction
Discharge
Comp Dome
Pull down FC (-5°C)
Pull down RC(7°C)
Voltage
Current
Wattage
Report No.
Spec. for
SP1(A) SP2 (C)
43°C
-20.00 -24.20
-21±3
-20.00 -24.10
-20±3
-22.10 -22.50
-15±3
-12.20 -15.00
≤ -6°C
-12.10 -12.00
≤-5°C
-2.00
-3.00
≤ 8°C
2.00
2.00
45 ±3
46.20
42.00
43±3
40.10
38.00
≤ 99°C
68.00
68.50
≤ 90°C
64.00
63.50
≤ 150min 76.00
60.00
≤ 180min 82.00
70.00
230
235.00 234.00
1A
0.72
0.73
≤ 130 W 78.00
73.00
12.11.2009 to 13.11.09
A/C
VIL 0011
Page :
Model
Ref. 200Lts
1 of 6
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Format No.:
PRODUCT TEST REPORT
Rev. No.:
00
Rev. Date:
Event
ES
Duration
Tested by
Swapnil
Area
Test Name
Pull Down Test 32°C
Modification
Ref.200 Lts
Location
Eva In
Eva Out
Eva surface
FC Air1/2
Chiller 1/2
T3
Crisper 1/2
Drier
Suction
Discharge
Comp Dome
Pull down FC (-5°C)
Pull down RC(7°C)
Voltage
Current
Wattage
Spec. for
32°C
-25±3
-22±3
-18±3
<-10
≤-6°C
≤ 5°C
35 ±3
32±3
≤ 80°C
≤ 80°C
≤ 100min
≤ 120min
230±5V
1A
≤ 130 W
Report No.
SP1(A)
SP2 (C)
-26.40
-24.20
-31.30
-18.50
-17.20
-8.90
-3.40
33.10
26.20
48.30
52.30
38.00
41.00
217.00
0.32
65.00
-29.60
-25.70
-29.90
-18.60
-18.00
-10.10
-6.00
32.90
28.00
49.70
52.10
29.00
28.00
216.00
0.34
68.00
13.07.2009 to 14.07.09
A/C
VIL 0011
Page :
Model
Ref. 200 Lts
2 of 6
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OK
Format No.:
PRODUCT TEST REPORT
Rev. No.:
00
Rev. Date:
Event
ES
Duration
Tested by
Swapnil
Area
Test Name
Thermostat cycle test 43°C
Modification
Ref.200 Lts
Location
Eva in
Eva out
Surface
F1
Chiller
T3
Crisper 1/2
On time in min
off time in min
% run
Spec. for
43°C
-14±3
-10±3
2±2
<90%
Report No.
14.07.2009 to 15.07.09
Page :
A/C
VIL 0011
SP1(A)
SP2 (C)
-15.00
-15.00
-16.50
-11.00
-8.50
2.00
8.00
40.00
26.00
60.61
-11.00
-11.00
-14.50
-6.00
-5.00
5.00
9.00
10.00
5.00
66.67
Ref. 200Lts
3 of 6
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OK
Format No.:
PRODUCT TEST REPORT
Rev. No.:
00
Rev. Date:
Event
ES
Duration
Tested by
Swapnil
Area
Test Name
Thermostat cycle test 32°C
Modification
Ref.200 Lts
Location
Eva In
Eva Out
Surface
F1
Chiller
T3
Crisper 1/2
On time in min
off time in min
% run
Report No.
Spec. for
SP1(A)
32°C
-17.00
-14±3
-17.00
-17.00
-10±3
7.00
8.00
2±2
5.00
9.00
12.00
15.00
50±5
44.44
15.07.2009 to 16.07.09
A/C
VIL 0011
SP2 (C)
-13.00
-13.00
-13.00
7.00
8.00
6.00
10.00
17.00
37.04
Page :
Model
Ref. 200Lts
4 of 6
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OK
Format No.:
PRODUCT TEST REPORT
Rev. No.:
00
Rev. Date:
Event
ES
Duration
Tested by
Swapnil
Area
Test Name
Ice Making Test 43°C
Modification
Ref.200 Lts
Location
Compressor no
F1
T3
Crisper 1/2
Ice tray 1
Ice tray 2
Ice Making time
Report No.
17.07.2009 to 18.07.09
A/C
VIL 0011
Spec. for
SP1(A) SP2 (C)
43°C
-12.00 -13.00
-2.00
-2.50
2.00
2.00
-2.00
-2.00
-2.00
-2.00
<180min 106.00 127.00
Page :
5 of 6
Model
Ref. 200Lts
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OK
Format No.:
PRODUCT TEST REPORT
Rev. No.:
00
Rev. Date:
Event
MP
Duration
Tested by
Swapnil
Area
Test Name
Stratability Test 43ºC
Modification
Ref.200 Lts
Cold Startability
Parametre
Cold Starting
Voltage
Hot Startability
Parametre
Hot Starting
Voltage
19.07.2009 to 19.07.09
A/C
Report No.
VIL 0011
Spec.
Sp1 (A)
Sp2 (C)
150V
150V
150V
Spec.
Sp1 (A)
Sp2 (C)
160V
130V
130V
Page :
6 of 6
Model
Ref. 200Lts
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OK
Format No.:
PRODUCT TEST REPORT
Rev. No.:
00
Rev. Date:
Event
ES
Duration
Tested by
Swapnil
Area
Test Name
Modification
Door Open Close Test
27.11.2009 to 30.11..09
Page :
1 of 1
Model
In OQA
‘W’ Profile handle
Report No.
Kelvinator W profile handle (190 lts) .
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OK
Trial for 190L Model.
Observation
Sr. No.
Parameters
Specification
Sample No. 1
Sample No. 2
Before test
After test
Before test
Before test
Remark
1
Torque at top hinge
50-60kgf-cm
53 kgf-cm
52 kgf-cm
56 kgf-cm
53kgf-cm
Ok
2
Torque at Bottom
hinge
50-60kgf-cm
55 kgf-cm
52 kgf-cm
54kgf-cm
50kgf-cm
Ok
3
Gasket gap
No gap
No gap
No gap
No gap
No gap
Ok
4
Door movement
Should be Smooth
Smooth
movement
Smooth
movement
Smooth
movement
Smooth
movement
Ok
5
Handle condition
Should not be
loose.
No loose
No loose
No loose
No loose
Ok
6
Door sagging
Should not be
sagging.
No sag.
No sag.
No sag.
No sag.
Ok
7
Door alignment.
Should be proper,
Proper
alignment
Proper
alignment
Proper
alignment
Proper alignment
Ok
Test Condition:1. one liters 8 bottles
in Ref..door.
2. 10000 time Ref
door open close