Transcript Slide 1

New Model Evaluation Report
Model
KWP 193
Brand
KELVINATOR
Mfg Location
AURANGABAD
Product Start Sr. No.
Prep. By
QA
R&D
MFG
cont.
MR. VIJAY KUMAR
Test Detail :- New model introduced with new Door Profile
-With new PCM sheet.
- Drop test done.
- Energy consumption test done.
- Pull down test done.
Result OK.
Tick (
or
) the following for confirmation:-
Dept.
QA
R&D
Performance Test report
BOM with Part code
Exploded View
Service
Schematic Wiring
Diagram
Owner’s Manual
Service manual
New model upload on
CRM
Test
Engineer
Comment
PMH
Service
New Model :- Feature List
OLD MODEL
NEW MODEL
Features :
• Transparent Accessories
• Wire Shelves
• 3 Star
Old Model Name KHE 193
New Model Name
New Model Sap Code
: KWP193
: KWP193XXRDA
• Capacity kg
• Product
• Input wattage
• Product Dim L x W x H
• Packing Dim L x W x H
• Weight kg
• Voltage
• Colour
190 L
Direct cool Refrigerator
115
524 x650 x 1137
570 x 670 x 1205
Net 33 , Gross 37
220-240V/50Hz
Blue plant
New Model – Change part list
S.r.No.
Object ID
Object description
Quantity
1
1200034185
CABINET,FOAMED,S192,DARK GREY
1
2
1200033517
ASSY,DOOR,FOAMED,KWP194,SILVER HAIR LINE
1
3
1100033142
COVER,HINGE,TOP,S192,DARK GREY
1
4
1100052208
SUPPORT,GPPS,UTILITY,KWP194
2
5
1100052209
SUPPORT,GPPS,BOTTLE,KWP194
2
6
1200027391
ASSY,DOOR,EVAP,WELDED,GPPS, KHL194
1
7
1200027389
TRAY,GPPS,CHILL,WITH INSULA, KHL194
1
8
1100043630
CRISPER,GPPS, KHL194
1
9
1100052939
STICKER,PVC COATED,STAR RATING KWP193
1
10
1100000493
TRAY,GPPS,EGG 6,S215
1
New Model :- PACKING BOX
FRONT
SIDE
New Model :- EXPLODED VIEWS
2
6
7
3
8
5
4
1
SL
NO
SAP
CODE
1
1200035014
ASSY,DOOR,FOAMED,KWP193,BLACK ONE POINT
PC
1
1200035012
ASSY,DOOR,FOAMED,KWP193,LIGHT BLUE POINT
PC
1
1200035011
ASSY,DOOR,FOAMED,KWP193,MAROON ONE POINT
PC
1
1200033517
ASSY,DOOR,FOAMED,KWP194,SILVER HAIR LINE
PC
1
1200034885
ASSY,DOOR,FOAMED,KWP194,SILVER LOTUS
PC
1
1200035013
ASSY,DOOR,FOAMED,KWP193,SILVER ONE POINT
PC
2
1100000493
TRAY,GPPS,EGG 6,S215
PC
3
1100052208
SUPPORT,GPPS,UTILITY,KWP194
PC
4
1100052209
SUPPORT,GPPS,BOTTLE,KWP194
PC
5
1100043799
GASKET,DOOR,VAE173,LIGHT GREY
PC
6
1100053161
HANDLE,BASE,KWE193,DARK GREY
PC
6
1100054592
HANDLE,BASE,KWE193,LIGHT BLUE
PC
6
1100052196
HANDLE,BASE,KWE193,BURGUNDY RED
PC
6
1100052199
HANDLE,BASE,KWE193,SILKY GREY
PC
7
1100052205
HANDLE ,INSERT,KWP194,CHROME PLATED
PC
8
1100053165 HANDLE,DECO,KWE193,DARK GREY
PC
8
1100054593
HANDLE,DECO,KWE193,LIGHT BLUE
PC
8
1100052200
HANDLE,DECO,KWE193,BURGUNDY RED
PC
8
1100052203
HANDLE,DECO,KWE193,SILKY GREY
PC
DESCRIPTION
UNIT
New Model :- EXPLODED VIEWS


1

2







3






SL
NO
SAP
CODE
1
1100033142
COVER,HINGE,TOP,S192,DARK GREY
PC
1
1100052903
COVER,HINGE,TOP,S192,LIGHT BLUE
PC
1
1100029225
COVER,HINGE,TOP,S192,BURGUNDY RED
PC
1
1100033555
COVER,HINGE,TOP,S192,SILKY GREY
PC
2
1100029221
HINGE,TOP,S192
PC
3
1100000454
SWITCH,DOOR S169
PC
4
1100041111
HINGE,BOTTOM,WITH ADJUSTER BOLT,S192
PC
5
1100031414
BOLT,ADJUSTER,40MM,GREY
PC
6
1100000506
TRAY,ICE,COMMON
PC
7
1100029239
PANEL,ROLL BOND,S192,PAINTED
PC
8
1100029240
THERMOSTAT,S192
PC
9
1100029242
SOCKET,ROOM LAMP,S192
PC
10
1100000298
LAMP 10/12 W - 240 V
PC
11
1100029227
DIAL,THERMOSTAT,S192
PC
12
1100031517
BUTTON,PUSH,DEFROST,S192,APPLIANCES BLUE
PC
13
1100031591
TRIM,EVAPORATOR,S192
PC
14
1100043633
DOOR,EVAPORATOR,GPPS, KHL194
PC
15
1200027389
TRAY,GPPS,CHILL,WITH INSULA, KHL194
PC
16
1100000399
SHELF NET W/O PROJ.S173DLX/S175/S215
PC
17
1100000159
CRISPER,GLASS,BIG
PC
18
1100043630
CRISPER,GPPS, KHL194
PC
DESCRIPTION
UNIT
16






New Model :- EXPLODED VIEWS
5
1
2
3
4
6
7
8
SL
NO
SAP
CODE
1
1100000127
CONDENSER,WITHOUT OIL COOLER,S169
PC
2
1100000199
DRYER,XH-,7,PP (7.5 GMS)
PC
3
1100000086
CANOPY,COMPRESSOR,S169
PC
4
1100016372
COVER,PROTECTOR,NECCHI
PC
5
1100040657
MAINS CORD,FOR KULTHRON COMPRESSOR
PC
6
1100045467
COMPRESSOR,HHETR,5TV
PC
7
1100045854
OLP,166 RFB YY 53
PC
8
1100045252
PTC,START RELAY,8EA,8EA19C3
PC
DESCRIPTION
UNIT
New Model :- WIRING DIAGRAM
Model Test report
Format No.:
PRODUCT TEST REPORT
Rev. No.:
00
Rev. Date:
Event
MP
Duration
Tested by
Swapnil
Area
Test Name
Startability Test 43°C
Modification
Ref. 190Lts
A/B
Report No.
Cold Startability Poilet samples
Parametre
Spec.
Sp1 (A)
Cold Starting
160V
150V
Voltage
Hot Startability
Parametre
Hot Starting
Voltage
12.09.2009 to 12.09.09
Sp2 (C)
150V
Spec.
Sp1 (A)
Sp2 (C)
160V
145V
145V
Page :
Model
Ref.190Lts
1 of 6
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Format No.:
PRODUCT TEST REPORT
Rev. No.:
00
Rev. Date:
Event
MP
Duration
Tested by
Swapnil
Area
Test Name
Pull Down Test 43°C
Modification
Ref. 190Lts
Location
Eva In
Eva Out
Eva surface
FC Air1/2
Chiller 1/2
T3
Crisper 1/2
Drier
Suction
Discharge
Comp Dome
Pull down FC (-5°C)
Pull down RC(7°C)
Voltage
Current
Wattage
Report No.
Spec. for
SP1(A)
43°C
-25.10
-22±3
-25.10
-22±3
-25.60
-18±3
-14.20
-11.80
-3±1
-1.80
≤ 8°C
3.20
45 ±3
47.20
43±3
38.00
≤ 99°C
66.50
≤ 90°C
67.90
≤ 150min 57.00
≤ 180min 74.00
230
230.00
1A
0.35
≤ 130 W 75.00
SP2 (C)
-23.10
-24.10
-24.50
-13.60
-11.70
-2.20
4.00
46.00
35.20
72.10
72.00
61.00
78.00
230.00
0.38
76.00
13.09.2009 to 13.0.09
A/B
Page :
Model
Ref.190Lts
1 of 3
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Format No.:
PRODUCT TEST REPORT
Rev. No.:
00
Rev. Date:
Event
ES
Duration
Tested by
Swapnil
Area
Test Name
Pull Down Test 32°C
Modification
Ref. 190Lts
Location
Eva In
Eva Out
Eva surface
FC Air1/2
Chiller 1/2
T3
Crisper 1/2
Drier
Suction
Discharge
Comp Dome
Pull down FC (-5°C)
Pull down RC(7°C)
Voltage
Current
Wattage
Report No.
Spec. for
SP1(A)
32°C
-26.00
-25±3
-28.50
-22±3
-30.20
-18±3
-21.20
<-10
-19.30
≤-6°C
-10.60
≤ 5°C
-6.80
35 ±3
35.30
32±3
31.30
≤ 80°C
56.10
≤ 80°C
62.50
≤ 100min 65.00
≤ 120min 78.00
230±5V 230.00
1A
0.30
≤ 130 W 64.00
SP2 (C)
-29.00
-30.00
30.10
-21.50
-19.00
-10.50
-6.30
36.20
33.50
59.90
68.90
67.00
81.00
230.00
0.80
67.00
13.09.2009 to 14.09.09
A/C
Page :
Model
Ref.190Lts
2 of 6
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Format No.:
PRODUCT TEST REPORT
Rev. No.:
00
Rev. Date:
Event
MP
Duration
Tested by
Swapnil
Area
Test Name
Cycle Test 43°C
Report No.
Modification
Ref. 190Lts
Location
Eva surface
FC Air1/2
Chiller 1/2
T1
On time in min
off time in min
% run
19.09.2009 to 20.09.09
A/B
Spec. for
SP1(A) SP2 (C)
43°C
-14±3
-13.50 -12.20
-10±3
-5.00
-4.80
-3.00
-2.10
2±2
5.00
6.00
5.00
4.00
6.00
5.00
<90%
45.45
44.44
Page :
Model
Ref.190Lts
2 of 3
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Format No.:
PRODUCT TEST REPORT
Rev. No.:
00
Rev. Date:
Event
MP
Duration
Tested by
Swapnil
Area
Test Name
Cycle Test 32°C
Report No.
Modification
Ref. 190Lts
Location
Eva surface
FC Air1/2
Chiller 1/2
T3
On time in min
off time in min
% run
17.09.2009 to 18.09.09
A/B
Spec. for
SP1(A) SP2 (C)
32°C
-14±3
-18.00 -17.00
-10±3
-9.00
-10.00
-11.00 -10.10
-4.00
-3.10
2.50
2.20
2.00
2.00
50±5
55.56
52.38
Page :
Model
Ref.190Lts
3 of 3
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Format No.:
PRODUCT TEST REPORT
Rev. No.:
00
Rev. Date:
Event
MP
Duration
Tested by
Swapnil
Area
Test Name
Ice Making Test 43°C
Report No.
Modification
Ref. 190Lts
Location
Surface
Ice tray 1
Ice tray 2
Ice Making time -2
Ice tray 1
Ice tray 2
Ice Making time -5
19.09.2009 to 20.09.09
A/B
Spec. for
SP1(A) SP2 (C)
43°C
-23.00 -22.00
-2.00
-2.00
-2.00
-2.00
180min. 31.00
36.00
-5.00
-5.00
-5.00
-5.00
168
199
Page :
Model
Ref.190Lts
3 of 3
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Format No.:
PRODUCT TEST REPORT
Rev. No.:
00
Rev. Date:
Event
ES
Duration
Tested by
Swapnil
Area
Test Name
Door Open Close Test
Modification
Ref. 190Lts
27.11.2009 to 30.11..09
Page :
1 of 1
Model
In OQA
Report No.
Ref.190Lts
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Trial for 190L Model.
Observation
Sr. No.
Parameters
Specification
Sample No. 1
Sample No. 2
Before test
After test
Before test
Before test
Remark
1
Torque at top hinge
50-60kgf-cm
53 kgf-cm
52 kgf-cm
56 kgf-cm
53kgf-cm
Ok
2
Torque at Bottom
hinge
50-60kgf-cm
55 kgf-cm
52 kgf-cm
54kgf-cm
50kgf-cm
Ok
3
Gasket gap
No gap
No gap
No gap
No gap
No gap
Ok
4
Door movement
Should be Smooth
Smooth
movement
Smooth
movement
Smooth
movement
Smooth
movement
Ok
5
Handle condition
Should not be
loose.
No loose
No loose
No loose
No loose
Ok
6
Door sagging
Should not be
sagging.
No sag.
No sag.
No sag.
No sag.
Ok
7
Door alignment.
Should be proper,
Proper
alignment
Proper
alignment
Proper
alignment
Proper alignment
Ok
Test Condition:1. one liters 8 bottles in
Ref..door.
2. 10000 time Ref door
open close