Folie 1 - AGRU
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Transcript Folie 1 - AGRU
INDUSTRIAL PIPING SYSTEM
TECHNICAL INFORMATION
INDUSTRIAL PIPING SYSTEM
GENERAL INFORMATIONS
• General
informations
• Material
properties
Range of Plastics
Synthetic Plastics
Modified Natural Substances
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
Polymers
Polycondensates
Polyadducts
Thermoplasts
Polyolefines
Fluorpolymeres
PVC, PS,...
• Product range
• Compressive
creep test
• Typical
applications
Polyethylene PE
Polyvinylidenfluorid PVDF
Polypropylen PP
Ethylen-Chlortrifluorethylen ECTFE
WHY PLASTICS ?
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Good physical properties
(low specific weight, flexible
material,...)
Wide range of application fields
Easy handling
Easy installation
Superior chemical resistance
Clean material
INDUSTRIAL PIPING SYSTEM
MATERIAL PROPERTIES
POLYETHYLEN PE
CHEMICAL STRUCTURE
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
H H
C C
H H n
POLYETHYLEN PE
GENERAL PROPERTIES
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
Flexible
Low specific weight of 0,95 kg/dm³
Favourable transportation (e.g. coils)
Good weathering resistance
Good weldability
• Philosophy
injection moulding
No deposits and no overgrowth possible
• Product range
Resistant to rodents
• Compressive
creep test
• Typical
applications
POLYETHYLEN PE
GENERAL PROPERTIES / TYPES
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
PE80 (2nd Generation)
= composition of only one polymer
[Polyethylen with high Density (PEHD)]
Low pressure polymerisation process (standard)
Molecularstructure
PE 100 (3rd Generation)
= composition of only one polymer
[Polyethylen with high Density (PEHD)]
Modified controlled polymerisation process with new
catalysts bimodule structure result in better properties
• Compressive
creep test
• Typical
applications
Molecularstructure
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
PE 80
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
PE 100
POLYPROPYLEN PP
CHEMICAL STRUCTURE
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
H H
C C
H CH3 n
POLYPROPYLEN PP
GENERAL PROPERTIES
• General
informations
Flexible
• Material
properties
Low specific weight of 0,91 kg/dm³
• Creep curves
Favourable transportation (e.g. coils)
• Modified
thermoplastics
• Calculation
guidelines
Corrosion resistant
• Welding guidelines
Resistant to all kinds of microbic corrosion
• Temporary
joints
Low permeability
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Good weldability
POLYPROPYLEN PP
GENERAL PROPERTIES / TYPES
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
PP-H 100 (Homopolymer)
= composition of only one polymer, the prolypropylene
P–P–P–P–P–P–P–P–P–P
PP-B 80 (Block-Copolymer)
= compolymer, where Ethylene is taken up in blocks
up to 30 % (normally <7%)
P–P–P–E–E–E–P–P–P–P
PP-R 80 (Random-Copolymer)
= certain percentage (2 – 7%) of Ethylene is built in
static distributed
E–P–E–P–P–P–E–P–P–P
POLYVINYLIDENFLUORIDE PVDF
CHEMICAL STRUCTURE
• General
informations
• Material
properties
F H
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
C C
(C2H2F2)n
H F n
PVDF results at the polymerisation process of
Vinylidenefluoride
POLYVINYLIDENFLUORID PVDF
GENERAL PROPERTIES
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
High heat resistant
Very good chemical resistance
Resistant against UV- and g – radiation
• Welding guidelines
Excellent abrasion resistance (low friction coefficient)
• Temporary
joints
Superior insulation and electrical properties
• Philosophy
injection moulding
Flame retarding (UL94-VO)
• Product range
• Compressive
creep test
• Typical
applications
Good mechanical properties
POLYVINYLIDENFLUORID PVDF
GENERAL PROPERTIES
• General
informations
• Material
properties
Pipes, Fittings, Valves and Semi Finished Products
are manufactured out of one raw material
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
Solef 1010
Solef 6010
• Welding guidelines
Solef 1008
Solef 1008
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
SOLEF = Suspensions-PVDF
• higher degree of crystallinity
• higher melting point
• higher thermomechanical properties
(compared to the Emulsionprocess)
ETHYLENCHLORTRIFLUORETHYLEN ECTFE
CHEMICAL STRUCTURE
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
H H F F
C C C C
(C4H4F3Cl)
n
H H Cl F n
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
(-CH2 – CH2 – CF2 – CF -)n
Cl
• Compressive
creep test
• Typical
applications
Copolymer out of Ethylen and Chlortrifluoroethylen
ETHYLENCHLORTRIFLUORETHYLEN ECTFE
GENERAL PROPERTIES
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
Broad operating temperature range
UV and g – radiation resistant ageing resistant
Flame retardant (UL94-V0)
Marvellous chemical resistance (acids, alkalis, solvents,
chlorine,...)
• Philosophy
injection moulding
Physiologically non-toxic
• Product range
Very good sliding properties
• Compressive
creep test
• Typical
applications
ETHYLENCHLORTRIFLUORETHYLEN ECTFE
GENERAL PROPERTIES
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Pipes, Fittings, Valves and Semi Finished
Products are manufactured out of one raw
material HALAR ECTFE
Halar 901
Halar 901
Halar 350
Halar 350
INDUSTRIAL PIPING SYSTEM
CREEP CURVES
CREEP CURVE
PE 100
50,0
• General
informations
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
30,0
Reference stress sv [N/mm²]
• Material
properties
40,0
20,0
10°C
20°C
20°C
10,0
10,0 9,0
8,0
N/mm²7,0
6,0
MRS10
40°C
60°C
80°C
5,0
4,0
3,0
2,0
1,0
0,9
0,8
0,7
1
0,5
0,1
10
25 50 100
Standzeit [Jahre]
50 years
0,6
1,0
10
2
10
3
10
4
10
Time to fail [h]
5
10
10
CREEP CURVE
PE 100
50,0
• General
informations
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
30,0
Reference stress sv [N/mm²]
• Material
properties
40,0
20,0
10°C
20°C
40°C
50°C
9,0
10,0
8,0
7,0
6,0
~6,7
N/mm² 5,0
60°C
80°C
4,0
3,0
2,0
1,0
0,9
0,8
0,7
1
0,5
0,1
10
25 50 100
Standzeit [Jahre]
10 years
0,6
1,0
10
2
10
3
10
4
10
Time to fail [h]
5
10
10
CREEP CURVE
PP-H100
50,0
• General
informations
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
30,0
10°C
Reference stress sv [N/mm²]
• Material
properties
40,0
20°C
20,0
20°C
30°C
40°C
50°C
10
N/mm²
60°C
10,0
9,0
8,0
7,0
MRS10
70°C
80°C
90°C
95°C
6,0
5,0
4,0
3,0
2,0
1,0
0,9
0,8
50 years
0,7
1
0,6
0,5
0,1
1,0
10
2
10
3
10
10
Standzeit [Jahre]
4
10
Time to fail [h]
25
5
10
50 100
6
10
CREEP CURVE
PP-R80
50,0
• General
informations
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
30,0
Reference stress sv [N/mm²]
• Material
properties
40,0
20,0
10°C
20°C
20°C
30°C
~9,8
N/mm²
40°C
10,0
9,0
8,0
MRS8
50°C
60°C
70°C
7,0
6,0
5,0
80°C
90°C
95°C
4,0
3,0
2,0
1,0
0,9
0,8
0,7
1
• Typical
applications
0,5
0,1
10
Standzeit [Jahre]
25
50 100
50 years
0,6
1,0
10
2
10
3
10
Time to fail [h]
4
10
5
10
6
10
CREEP CURVE
PVDF
50,0
40,0
• General
informations
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
20°C
30°C
30,0
40°C
Reference stress sv [N/mm²]
• Material
properties
20°C
50°C
27
N/mm²
60°C
20,0
70°C
80°C
90°C
95°C
100°C
110°C
10,0
120°C
9,0
8,0
130°C
7,0
6,0
140°C
5,0
4,0
3,0
2,0
1,0
0,9
0,8
0,7
1
0,6
10
25
50 100
50 years
Time to fail [years]
0,5
0,1
1,0
10
10
2
10
3
Time to fail [h]
10
4
10
5
10
6
CREEP CURVE
ECTFE
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Reference stress sv [N/mm²]
• General
informations
50
40
30
20°C
20
23°C
~18
N/mm²10
60°C
7
5
4
3
90°C
1
2
5
10
25 50
10 years
Time to fail [years]
1 0
10
1
10
2
10
3
10
4
10
Time to fail [h]
5
10
6
10
CREEP BEHAVIOUR
PE100 / PP-H100 / PP-R80 / PVDF / ECTFE
• General
informations
• Material
properties
Reference stress [N/mm²]
Medium: water 20°C & 50 years
50,0
• Creep curves
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Reference stress sv [N/mm²]
• Modified
thermoplastics
• Calculation
guidelines
40,0
PVDF
30,0
ECTFE
PP-H100
20,0
PP-R80
10°C
20°C
PE100
30°C
10,0
9,0
8,0
0,1
40°C
50°C
1,0
10
2
10
3
10
Time to fail [h]
4
10
5
10
1
10
Standzeit [Jahre]
10
25
50 100
6
CREEP BEHAVIOUR
PE100 / PP-H100 / PP-R80 / PVDF / ECTFE
• General
informations
Reference stress [N/mm²]
Medium: water 20°C & 50 years
• Material
properties
27
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
18 (10 years)
• Welding guidelines
• Temporary
joints
10
• Philosophy
injection moulding
10 9,8
• Product range
EC
TF
E
F
D
PV
-R
80
0
PP
PP
-H
10
10
PE
• Typical
applications
0
• Compressive
creep test
DENSITY
PE/PP/PVDF/ECTFE
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
2
1,8
1,6
1,4
1,2
1
0,8
0,6
0,4
0,2
0
Density
0,95
0,91
PE
PP
1,78
1,68
PVDF ECTFE
TEMPERATURE LIMITS [°C]
PE/PP/PVDF/ECTFE
• General
informations
• Material
properties
170
PE
PP
140
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
PVDF
120
ECTFE
150
110
80
70
Minimum Temperature
Limit [°C]
Maximum Temperature
Limit [°C]
20
-5
-30
-40
-80
-40
-76
INDUSTRIAL PIPING SYSTEM
MODIFIED THERMOPLASTICS
MODIFIED THERMOPLASTICS
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
PE-el:
Polyethylene electro-conductive
PP-s:
Polypropylene self-extinguishing
PPs-el:
Polypropylene self-extinguishing
and electro-conductive
PP white
PP-s white
PP black
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Modifications will influence the properties of the
standard materials
MODIFIED THERMOPLASTICS
APPLICATIONS
• General
informations
• Material
properties
• Creep curves
Material
Property
Typical application
PE-el:
Surface resistivity <106
[Ohm]
PP-s:
UL94 – V2 to V0
(s>9mm)
• Modified
thermoplastics
• Calculation
guidelines
Lining of tanks and
containers
• Welding guidelines
• Temporary
joints
Ventilation piping
system
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
PP-s-el:
UL94 – V0 and a
surface resistivity of
<106 [Ohm]
Transport systems for
explosive media
MODIFIED THERMOPLASTICS
APPLICATIONS
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
Property
PP white:
Slightly blue
coloured
Construction of
facilities
PP-s white:
UL94 – V2 to V0
(s>9mm)
Wet benches
PP black:
Resistant against UV Out door systems
radiation
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Typical application
Material
INDUSTRIAL PIPING SYSTEM
CALCULATION GUIDELINES
CALCULATION GUIDELINES
PE/PP/PVDF/ECTFE
SDR
• General
informations
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
da
• Material
properties
SDR =
da
s
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
example:
da = 110mm
• Compressive
creep test
s = 10mm
• Typical
applications
SDR = ?
SDR
...Standard Dimension Ratio
da
...Outside diameter [mm]
s
...Wall thickness [mm]
da
110
SDR =
= 11
=
s
10
CALCULATION GUIDELINES
PE/PP/PVDF/ECTFE
S-NUMBER
• General
informations
• Material
properties
S=
• Creep curves
2
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
SDR - 1
example:
SDR11
S=?
S=
SDR - 1
2
11 - 1
=
2
=5
therefore: ...SDR11 ISO-S5...
CALCULATION GUIDELINES
PE/PP/PVDF/ECTFE
OPERATING PRESSURE
• General
informations
• Material
properties
pzul =
• Creep curves
20 . MRS
(SDR – 1) . cmin
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
pzul
...permissible operating pressure [bar]
MRS
...Minimum Required Strength [N/mm²]
• Compressive
creep test
SDR
...Standard Dimension Ratio
• Typical
applications
Cmin
...Safety factor (=1,25 acc. ISO 12162)
• Temporary
joints
• Philosophy
injection moulding
• Product range
CALCULATION GUIDELINES
PE/PP/PVDF/ECTFE
OPERATING PRESSURE
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
example:
PE 100 MRS = 10 N/mm²
SDR 11
cmin = 1,25
pzul = ?
• Philosophy injection
moulding
• Product range
• Compressive creep
test
• Typical applications
20 . MRS
pzul =
(SDR – 1) . cmin
=
20 . 10
(11 – 1) . 1,25
=
16 bar
CALCULATION GUIDELINES
PE/PP/PVDF/ECTFE
SAFETY FACTOR
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Material
10 bis 40°C
PE 100
PP-H
PP-R
PVDF
ECTFE
1,6
Temperature
40 bis 60°C
1,25
1,4
1,25
1,6
2,0
über 60°C
1,25
CALCULATION GUIDELINES
PE/PP/PVDF/ECTFE
OPERATING PRESSURE FOR WATER-DANGEROUS MEDIA
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
Pa =
PB
fAP . fCR . AZ
• Welding guidelines
• Temporary
joints
Pa
• Philosophy
injection moulding
PB
• Product range
• Compressive
creep test
• Typical
applications
fAP
fCR
AZ
... Operating pressure
of the relevant application [bar]
... Component operating pressure,
valid for water [bar]
... Application factor
... Chemical resistance factor according DVS
... Reducing factor for the specific tenacity
CALCULATION GUIDELINES
PE/PP/PVDF/ECTFE
OPERATING PRESSURE FOR WATER-DANGEROUS MEDIA
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Application factor fAP
material
PE 100
PE-el
PP-H
PP-R
PP-R-el
PP-R-s-el
PVDF
ECTFE
application
factor
fAP
1,6
1,9
1,25
1,6
2,4
2,4
1,25
1,0
C-factor
(acc. ISO 12162)
1,25
1,25
1,6
1,25
1,25
1,25
1,6
2,0
total safety
factor at 20°C
(fAP x C)
2,0
2,4
2,0
2,0
3,0
3,0
2,0
2,0
CALCULATION GUIDELINES
PE/PP/PVDF/ECTFE
OPERATING PRESSURE FOR WATER-DANGEROUS MEDIA
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Reducing factor for the specific tenacity by low
temperatures (DVS 2205, part 1)
material
PE 100
PE-el
PP-H
PP-R
PP-R-el
PP-R-s-el
PVDF
operating temperature
-10°C
+20°C
1,2
1,0
1,6
1,4
1,8
1,3
1,5
1,1
*)
1,5
*)
1,7
1,6
1,4
*) not
recommended
CALCULATION GUIDELINES
PE/PP/PVDF/ECTFE
OPERATING PRESSURE FOR WATER-DANGEROUS MEDIA
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
example:
PE 100 MRS = 10 N/mm²
SDR 11, C = 1,25
medium : nitric acid, 53% concentration
temperature: 20°C
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
pad =
20 . MRS
(SDR – 1) . Cmin
=
20 .
10
(11 – 1) . 1,25
= 16 bar
• Product range
• Compressive
creep test
• Typical
applications
pB
pa =
fAP . fCR . AZ
16
=
1,6 . 2,00 . 1
=
5 bar
INDUSTRIAL PIPING SYSTEM
WELDING GUIDELINES
WELDING GUIDELINES
PE/PP/PVDF/ECTFE
• General
informations
• Material
properties
• Creep curves
Heating element butt welding
Heating element butt welding
• Modified
thermoplastics
• Calculation
guidelines
Electrosocket welding
• Welding guidelines
Extrusion welding
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Hot gas welding
Flange connection (detachable joint)
Union (detachable joint)
Thread connection (detachable joint)
HEATING ELEMENT BUTT WELDING
PE/PP/PVDF/ECTFE
PRINCIPLE
• General
informations
• Material
properties
Preparation of the welding
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
heating element
• Welding guidelines
• Temporary
joints
Alignment and preheating
• Philosophy
injection moulding
pipe end
• Product range
• Compressive
creep test
• Typical
applications
Joining and cooling
HEATING ELEMENT BUTT WELDING
PE/PP/PVDF/ECTFE
PRINCIPLE
• General
informations
pressure
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
temperature
Weldingtemperature
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Alignment
resp. Joining
pressure
Cooling
Adjusting
Alignment
Joining
Praeheating
pressure build-up
Welding time
HEATING ELEMENT BUTT WELDING
PE/PP/PVDF/ECTFE
WELDING MACHINE FOR BIG Ø
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
HEATING ELEMENT BUTT WELDING
PE/PP/PVDF/ECTFE
BUILDING-SITE WELDING MACHINE
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
HEATING ELEMENT SOCKET WELDING
PE/PP/PVDF/ECTFE
• General
informations
• Material
properties
Preparation of the welding
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
heating element
• Welding guidelines
• Temporary
joints
Alignment and pre-heating
• Philosophy
injection moulding
fitting
• Product range
• Compressive
creep test
• Typical
applications
Joining and cooling
pipe end
HEATING ELEMENT SOCKET WELDING
PE/PP/PVDF/ECTFE
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
ELECTROFUSION
PE/PP
• General
informations
• Material
properties
pipe end
indicator
connection
pin
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
middle stop
welding wire
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Principle: The welding wire is heated up due to
the energy input of the welding machine. Pipe
and electro fusion fitting are welded together.
ELECTROFUSION
WELDING MACHINE
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Polymatic plus
EXTRUSION WELDING
PE/PP/PVDF
• General
informations
• Material
properties
welding shoe
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
supplying of
welding filler
(from extruder)
welding device
welded seam
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
hot gas
working piece
EXTRUSION WELDING
PE/PP/PVDF
HAND EXTRUSION EQUIPMENT
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
HOT GAS WELDING
PE/PP/PVDF
• General
informations
• Material
properties
welding rod
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
welding device
welded steam
• Welding guidelines
• Temporary
joints
working piece
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
hot gas
HOT GAS WELDING
PE/PP/PVDF
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
INDUSTRIAL PIPING SYSTEM
TEMPORARY JOINTS
FLANGE CONNECTION
PE/PP/PVDF/ECTFE
• General
informations
• Material
properties
• Creep curves
screws
backing ring
pipe
sealing
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
stub flange
Principle: The stub flanges, which are welded onto the
pipes, are pressed by the help of the screws onto the
sealing between it.
UNION
PE/PP/PVDF/ECTFE
• General
informations
• Material
properties
union nut
sealing
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
compression part
threaded part
UNION
PE/PP/PVDF/ECTFE
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
THREADED CONNECTION
PE/PP/PVDF
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
fully coated plastic flow
area
standard metric thread
(NPT-thred on request)
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
welding area
THREADED CONNECTION
PE/PP/PVDF
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
INDUSTRIAL PIPING SYSTEM
PHILOSOPHY INJECTION MOULDING
PHILOSOPHY INJECTION MOULDING
CENTRAL INJECTION MOULDING GATE
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
High dimensional accurancy of the fitting
No joint lines (source of weakness!)
Low internal stresses
Same flow distance for all flow paths
High long time properties (internal
pressure test):
• Product range
-
• Compressive
creep test
Requirements for the standards:
165h
-
AGRU fittings reach more than
1.500h upto 10.000h higher
safety
• Typical
applications
PHILOSOPHY INJECTION MOULDING
DECENTRAL INJECTION MOLDING GATE
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
joint line
Limited dimensional
accurancy of the fitting
Joint lines (source of
weakness!)
Low long time properties
High internal stresses
Different flow distance for all
flow paths
PHILOSOPHY INJECTION MOULDING
CENTRAL MOULDING GATE
PRODUCT PROPERTIES
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
High dimensional stability
Low internal stresses
Good weldability
Increased long time properties
INDUSTRIAL PIPING SYSTEM
PRODUCT RANGE
PRODUCT RANGE
PE/PP
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
Extruded pipes in all pressure rates(Ø20 – 1400)
PE pipes available on request up to 2200mm
Fittings for electrosocket and butt welding (“elongated“
fittings) upto 315mm
• Philosophy
injection moulding
• Product range
Fittings for butt welding, injection moulded (-500mm)
• Compressive
creep test
• Typical
applications
Segmented (fabricated) fittings for butt welding (1400mm)
PRODUCT RANGE
PE/PP
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
Electrofusion fittings (mainly PE)
Fittings for heating element socket welding (“socket
fusion“ fittings) upto 110mm
• Philosophy
injection moulding
• Product range
Special fittings
• Compressive
creep test
• Typical
applications
Sheets, roundbars, welding rods
PRODUCT RANGE
PVDF
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Extruded pipes upto Ø400mm
Sockets for electrofusion (HPF-welding)
Fittings for butt welding, injection moulded (-315mm)
Socket welding fittings Ø20 - Ø110mm
Valves, fittings
PRODUCT RANGE
ECTFE
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
Extruded pipes upto Ø160mm
• Temporary
joints
• Philosophy
injection moulding
Fittings for butt welding, injection moulded upto 110mm
• Product range
• Compressive
creep test
• Typical
applications
Diaphragm valves upto Ø63mm
INDUSTRIAL PIPING SYSTEM
COMPRESSIVE CREEP TEST
LONG TERM INTERNAL PRESSURE TEST
ACC. DIN 8078
• General
informations
• Material
properties
AGRU
PP-pipe
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Test criteria:
1000h at 95°C s=3,5N/mm²
Test result:
>2400h without failure
LONG TERM INTERNAL PRESSURE TEST
ACC. DIN 8078
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
Other PP pipes in
comparison
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Test criteria:
1000h at 95°C
s=3,5N/mm²
Test result:
36h until fail
LONG TERM INTERNAL PRESSURE TEST
ACC. DIN 8078
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
INDUSTRIAL PIPING SYSTEM
TYPICAL APPLICATIONS
TYPICAL APPLICATIONS
INDUSTRIAL PIPING SYSTEM
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Double containment piping system for the transport
of chemicals which could contaminate the soil in
ecological sensitive areas.
TYPICAL APPLICATIONS
INDUSTRIAL PIPING SYSTEM
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Drainage system for a bridge
PE Ø315mm
Connectors Ø90mm
Butt- and Electrosocket welding
TYPICAL APPLICATIONS
INDUSTRIAL PIPING SYSTEM
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
PE Water distribution
system
• Welding guidelines
AGRU- plant1
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Main dimensions Ø200mm
TYPICAL APPLICATIONS
INDUSTRIAL PIPING SYSTEM
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Water for industrial use distribution system
PE Piping system in connection with PE storage
tanks
TYPICAL APPLICATIONS
INDUSTRIAL PIPING SYSTEM
PP Ducting
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Ø560mm
Segmented (fabricated) fittings
TYPICAL APPLICATIONS
INDUSTRIAL PIPING SYSTEM
• General
informations
Feed line for the transport of hazard chemicals,
manufactured in PP
• Material
properties
Segmented fittings Ø560mm
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
TYPICAL APPLICATIONS
INDUSTRIAL PIPING SYSTEM
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Support pipe line in PP
Ø355mm
TYPICAL APPLICATIONS
INDUSTRIAL PIPING SYSTEM
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
PVDF Process ducting Ø40mm
TYPICAL APPLICATIONS
INDUSTRIAL PIPING SYSTEM
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
Chemical support line
for a mixing unit in
PVDF
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
Ø50 and Ø32mm
TYPICAL APPLICATIONS
INDUSTRIAL PIPING SYSTEM
• General
informations
• Material
properties
• Creep curves
• Modified
thermoplastics
• Calculation
guidelines
• Welding guidelines
• Temporary
joints
• Philosophy
injection moulding
• Product range
• Compressive
creep test
• Typical
applications
ECTFE Process piping system Ø32 and Ø50mm
T +43 (0) 7258 790 - 0
F +43 (0) 7258 3863
E [email protected]
AGRU Kunststofftechnik GmbH
Ing.-Pesendorfer-Str. 31
A-4540 Bad Hall
Austria / EU
www.agru.at
THANKS FOR YOUR ATTENTION
Subject to errors of typesetting, misprints
and modifications. Illustration are generic
and for reference only!