Transcript Folie 1 - AGRU

TECHNICAL INFORMATION
SEMI FINISHED PRODUCTS
RANGE OF PRODUCTS
Products
Sheets
Material properties
Welding methods
Applications
Supply program
Round bars
Welding rods
Materials: PE – PP – PVDF – ECTFE
Including special materials
MATERIAL PROPERTIES
PE - POLYETHYLENE
Products
General properties of HDPE
Material properties
Welding methods
 Low specific density
(approximate 0,95 g/cm³-0,96 g/cm³)
Applications
 Perfect suitable for low temperatures (down to -40°C)
Supply program
 UV resistant (carbon black)
 Easy weldable
 Elastic material
 Raw material with approval for drinking
water and food
 Good thermal formability
PE - POLYETHYLENE
Products
Special materials
Material properties
Welding methods
Applications
 PE100-RC
Material with excellent resistance against stress cracking
media
Supply program
 HDPE-el
Electro conductive (antistatic) material
 HDPE natural
Semi finished products made out of HDPE natural for
indoor applications
 Sheets made out of PE100 natural
PE - POLYETHYLENE
Products
Material properties
Welding methods
Applications
Supply program
 PE100-RC
PE - POLYETHYLENE
Products
 PE100-RC
Material properties
Welding methods
FNCT „Full Notch Creep Test“
(80°C; 4N/mm2; 2% Arkopal N-100 )
Applications
Supply program
Material
Minimum durability [h]
PE63
~30
PE80
>100
PE100
>300
PE100 RC
>8760
PE - POLYETHYLENE
Products
 HDPE-el
Material properties
Welding methods
Specific surface resistance <106 [Ohm]
Applications
Discharge Possible
Limited discharge
possible
Discharge not Possible
No electric Charge possible
Tranisistion Area
Materials chargeable
Supply program
104
105
106
107
108
109
1010
1011
1012
1013
1014
PP - POLYPROPYLENE
Products
Material properties
Welding methods
Applications
Supply program
General properties of PP
 Low specific density (approximate 0,91 g/cm3)
 Suitable for high operating temperatures;
120°C for short term, 95°C for permanent use
 High resistance to ageing
 Easy weldability
 Excellent abrasion resistance
 Low coefficient of friction
 Very good insulating properties
 Raw material permitted for food stuff and
drinking water
PP - POLYPROPYLENE
Products
PP materials for AGRU‘s semi finished products
Material properties
 Extruded sheets made of PP-H
Welding methods
Applications
Supply program
 Pressed sheets made of PP-R
 Round bars made of PP-R
 Welding rods, available in PP-H and PP-R
 Fabric backed sheets made of PPB 2222
(amongst others used for the chloralkali process)
PP - POLYPROPYLENE
Products
PP-special materials
Material properties
Welding methods
 PPs grey
Flame-retardant material (self distinguishing)
Applications
Supply program
 PPs-el
Flame-retardant material (self distinguishing)
Electro conductive material
 PP white, PP natural
PP in natural and white colour
PP - POLYPROPYLENE
Products
 PPs
Material properties
Welding methods
Semi finished products made out of PPs are
classified:
Applications
Supply program
According DIN 4102 
According UL 94

According EN 13501 
B1
V2
E (d2)
PP - POLYPROPYLENE
Products
 PPs-el
Material properties
Welding methods
Semi finished products made of PPs-el
are classified:
Applications
Supply program
According UL 94

V0
Specific surface resistance <106 [Ohm]
PVDF - POLYVINYLIDENFLUORID
Products
General properties of PVDF
Material properties
Welding methods
 Wide temperature range for application:
-20°C to maximum +140°C (short term),
Applications
Supply program
permanent operating temperature: 120°C
 Resistant against UV radiation
 Excellent chemical resistance
 Good mechanical properties
 Easy processing, good thermal formability
 Low permeation rate for gaseous media
 Raw material with approvals for food and drinking water;
FM 4910 approved
PVDF - POLYVINYLIDENFLUORID
Products
PVDF - special material
Material properties
Welding methods
Applications
Supply program
 PVDF flex(ible)
Special PVDF grade with lower modulus of elasticity than the
standard PVDF polymers
(fabric backed sheets for the relining of tanks and containers)
ECTFE - ETHYLENCHLORTRIFLUORETHYLENE
Products
General properties of ECTFE
Material properties
Welding methods
 Wide temperature range for application:
-76°C to max. +180°C (short term),
Applications
Supply program
permanent operating temperature: 140°C
 Outstanding chemical resistance against
high corrosive media and chlorine
 Very good weathering resistance
 Resistant against radiation 20 M-rad (g)
 Physiologically harmless (unproblematic)
 Compliant to FM4910
WELDING METHODS
WELDING METHODS
Products
Material properties
Hot gas welding
2 – 5 mm;
Welding methods
Applications
Supply program
Extrusion welding
2,5 – 12 mm;
Butt welding
up to12 mm; >12 mm;
HOT GAS WELDING
Products
Material properties
Welding methods
Applications
welding rod
Supply program
welding device
welding seam
working piece
hot gas
HOT GAS WELDING
Products
Material properties
Welding methods
Applications
Supply program
HOT GAS WELDING
Products
Material properties
Cross section Code 410
Circular profile;
3, 4 and 5mm
Welding methods
Applications
Supply program
Cross section Code 411
Triangle-profile
rounded edges;
5x3 and 6x4mm
Cross section Code 414
Ovale profile
5x3 and 6x4mm
EXTRUSION WELDING
Products
Material properties
Welding methods
welding shoe
supplying of
welding filler
(from extruder)
Applications
Supply program
welding device
welded seam
hot gas
working piece
EXTRUSION WELDING
Products
Material properties
Welding methods
Applications
Supply program
EXTRUSION WELDING
Products
Material properties
Welding methods
Applications
Supply program
Welding shoes made out of PTFE (TEFLON)
EXTRUSION WELDING
Products
Material properties
Purging rod for extrusion gun
circular profile
Welding methods
Applications
Supply program
Efficient and fast cleaning of the extrusion gun
BUTT WELDING (DVS 2207)
Products
Material properties
Welding methods
Preparation of the welding
surface
Applications
Supply program
Alignment and preheating
Joining and cooling
BUTT WELDING (DVS 2207)
Products
Material properties
Welding methods
Applications
Supply program
BUTT WELDING (DVS 2207)
Products
Material properties
Welding methods
Applications
Supply program
APPLICATIONS
APPLICATIONS FOR HDPE
Products
Main applications
Material properties
Welding methods
 Lining of tanks
Applications
 Construction of apparatus
Supply program
 Tank constructions
 Rinsing tanks and special applications
 Special components
PROJECT REPORT FOR HDPE
Products
Material properties
Buffer station for
various media
Welding methods
Applications
Supply program
PE storage tank for water for industrial use
PROJECT REPORT FOR HDPE
Products
Material properties
Distribution system
made of HDPE
Welding methods
Applications
Supply program
Safety protection for a chemical supply unit
PROJECT REPORT FOR HDPE
Products
Material properties
Welding methods
Applications
Supply program
Exhaust air system to a washer
PROJECT REPORT FOR HDPE
Products
Material properties
Welding methods
Applications
Supply program
Various PE items for a
power station
Surfboard
PROJECT REPORT FOR HDPE
Products
Material properties
Welding methods
Applications
Supply program
Water treatment system
(combination of pipes and sheets)
APPLICATIONS FOR PP
Products
Main applications
Material properties
Welding methods
 Lining of tanks
Applications
Supply program
 Apparatus engineering, tank construction
 Valves and pump parts
 Custom made products
 Wet benches
PROJECT REPORT FOR PP
Products
Double PP Tank
Material properties
Welding methods
Applications
Supply program
Pickling tank
PROJECT REPORT FOR PP
Products
Material properties
Welding methods
Applications
Supply program
Horizontal washer (galvanic industry)
PROJECT REPORT FOR PP
Products
Material properties
Welding methods
Applications
Supply program
Spray box
PROJECT REPORT FOR PP
Products
Material properties
Welding methods
Applications
Supply program
Pickling tank made of PP-B
PROJECT REPORT FOR PP
Products
Material properties
Welding methods
Applications
Supply program
Cover profile made of PP
PROJECT REPORT FOR PP
Products
Material properties
Welding methods
Applications
Supply program
Ventilator
PROJECT REPORT FOR PP
Products
Material properties
Welding methods
Applications
Supply program
Round tank
APPLICATIONS FOR PVDF
Products
Main applications
Material properties
Welding methods
 Lining of chemical storage tanks
Applications
 Lining of UPW storage tanks
Supply program
 Tank constructions
 Apparatus engineering
 Machined components (e.g. pump parts)
 Lining of containers
 Wet benches
PROJECT REPORT FOR PVDF
Products
Material properties
Welding methods
Applications
Supply program
Seperator
PROJECT REPORT FOR PVDF
Products
Material properties
Welding methods
Applications
Supply program
Tank sections made out of PVDF-FRP for field installation at a
silver refinery (diameter: 3,7 m)
PROJECT REPORT FOR PVDF
Products
Material properties
Welding methods
Applications
Supply program
Technical components for the chloralkali process made of PVDFFRP
PROJECT REPORT FOR PVDF
Products
Material properties
Welding methods
Applications
Supply program
Tank lined with PVDF flex (fabric backed)
for the storage of high concentrated acids
PROJECT REPORT FOR PVDF
Products
Material properties
Welding methods
Applications
Supply program
Equipment for the process industry
APPLICATIONS FOR ECTFE
Products
Main applications
Material properties
Welding methods
 Wet benches
Applications
 Tanks for UPW
Supply program
 Exhaust gas systems
 Chemical distribution systems
PROJECT REPORT FOR ECTFE
Products
Material properties
Welding methods
Applications
Supply program
Machined parts for technical facilities
PROJECT REPORT FOR ECTFE
Products
Material properties
Welding methods
Applications
Supply program
Steel tank relined with
ECTFE sheets fabric
backed
PROJECT REPORT FOR ECTFE
Products
Material properties
Welding methods
Applications
Supply program
Fittings made of ECTFE
PROJECT REPORT FOR ECTFE
Products
Material properties
Welding methods
Applications
Supply program
Tank relined with ECTFE sheets fabric backed
PROJECT REPORT FOR ECTFE
Products
Material properties
Welding methods
Applications
Supply program
Wet bench made of ECTFE sheets
PROJECT REPORT FOR ECTFE
Products
Material properties
Welding methods
Applications
Supply program
ECTFE-FRP reactor vessel for copper hydrometallurgy
(diameter: 3 meter)
PROJECT REPORT FOR SPECIAL MATERIALS
Products
Material properties
Welding methods
Applications
Supply program
Boats made out of UV stabilized HDPE sheets in yellow
colour (Location: Oceania)
PROJECT REPORT FOR SPECIAL MATERIALS
Products
Material properties
Welding methods
Applications
Supply program
PE-el protective caps for electrical towers
PROJECT REPORT FOR SPECIAL MATERIALS
Products
Material properties
Welding methods
Applications
Supply program
Tank made of PE100 RC sheets
PROJECT REPORT FOR SPECIAL MATERIALS
Products
Material properties
Welding methods
Applications
Supply program
Water tanks made of HDPE sheets in natural colour
(volumetric capacity: 300 l)
PROJECT REPORT FOR SPECIAL MATERIALS
Products
Material properties
Welding methods
Applications
Supply program
Orthopaedic shoe formed of HDPE sheets in natural colour
PROJECT REPORT FOR SPECIAL MATERIALS
Products
Material properties
Welding methods
Applications
Supply program
Tunnel made out of PP
white
PROJECT REPORT FOR SPECIAL MATERIALS
Products
Material properties
Welding methods
Applications
Supply program
Tunnel made out of PP white
SUPPLY PROGRAM
HDPE SHEETS EXTRUDED
Products
 PE100 and PE80 sheets extruded
Material properties
2 x 1m…… 2 - 40mm
Welding methods
3 x 1,5m… 3 - 40mm
Applications
4 x 2m…… 3 - 40mm
Supply program
 PE80 sheets fabric backed (polyester fabric)
2 x 1m……5mm
3 x 1,5m….5mm
HDPE SHEETS PRESSED / EXTRUDED
Products
 PE100 and PE80 sheets pressed
Material properties
2 x 1m …. 10 – 120mm
Welding methods
4 x 2m …. 15 – 80mm
Applications
Supply program
 PE100 RC sheets extruded
3 x 1,5 m …. 3 – 50mm
4 x 2m …. 12 – 40mm
 PE100 round bars extruded
Diameter: 15 – 315mm
PP SHEETS EXTRUDED
Products
 PP sheets extruded
Material properties
2 x 1m…… 2 - 40mm
Welding methods
3 x 1,5m… 3 - 40mm
Applications
4 x 2m…… 3 - 40mm
Supply program
 PP sheets extruded fabric backed
(polyester or polypropylene fabric)
2 x 1m …3 – 6mm - roll 25m x 1m 3–4mm
3 x 1,5m..3 - 6mm - roll 25m x 1,5m 3–4mm
PP SHEETS PRESSED / ROUND BARS
Products
 PP sheets pressed
Material properties
2 x 1m …. 10 – 60 - 120mm
Welding methods
4 x 2m …. 15 – 60 - 80mm
Applications
Supply program
 PP round bars extruded
Diameter: 15 – 315mm
PVDF SHEETS EXTRUDED
Products
 PVDF sheets extruded
Material properties
2 x 1m…… 2 - 20mm
Welding methods
3 x 1,5m… 3 - 4mm
Applications
Supply program
 PVDF sheets extruded with polyester fabric
2 x 1m …3 – 5mm - roll 25m x 1m 3mm
3 x 1,5m..3 - 4mm - roll 25m x 1,5m 3mm
 PVDF-flex sheets extruded with polyester fabric
3 x 1,5m….3mm
PVDF SHEETS PRESSED / ROUND BARS
Products
 PVDF sheets pressed
Material properties
2 x 1m …. 10 – 50mm
Welding methods
4 x 2m …. 12 – 20mm
Applications
Supply program
 PVDF round bars extruded
Diameter: 20 – 300mm
ECTFE SHEETS EXTRUDED
Products
Material properties
 ECTFE sheets extruded
2 x 1m…… 1,5 – 4,0mm
Welding methods
Applications
Supply program
 ECTFE sheets fabric backed (glass fabric)
2 x 1m … 1,5 –4,0mm
roll 25m x 1m…. 1,5 - 2,3mm
3 x 1,5m….. 2,3 – 3,0mm
roll 25m x 1,5m…. 2,3mm
ECTFE SHEETS PRESSED / ROUND BARS
Products
Material properties
 ECTFE sheets pressed
2 x 1m…… 10 – 30mm
Welding methods
Applications
Supply program
 ECTFE round bars extruded
Diameter: 10 –65mm
PRODUCTS MADE OF SPECIAL MATERIALS
Products
Material properties
 PP natural, PP-white, PPs, PPs-el
PE natural and HDPE-el sheets
Welding methods
Applications
Supply program
Sheets extruded:
3 – 25mm
Sheets pressed: 25 – 60mm
Round bars:
15-80mm
Welding rods
Special dimensions on request possible
T +43 (0) 7258 790 - 0
F +43 (0) 7258 3863
E [email protected]
AGRU Kunststofftechnik GmbH
Ing.-Pesendorfer-Str. 31
A-4540 Bad Hall
Austria / EU
www.agru.at
THANKS FOR YOUR ATTENTION
Subject to errors of typesetting, misprints
and modifications. Illustration are generic
and for reference only!