Transcript Folie 1 - AGRU

Concrete Protection System
AGRUSAFE
AGRUSAFE
General Facts
AGRUSAFE General Facts
• General facts
• Sure Grip System
Unprotected Concrete Structures:
• Supply Program
• Applications
• Referencens
CORROSION
ABRASION
SPALLING
LEAKING
 high maintenance
costs
 environmental
pollution
 reduced system
performance
 reduced service time
of infrastructure
AGRUSAFE General Facts
• General facts
• Sure Grip System
• Supply Program
Unprotected concrete deteriotion
by LEAKING
• Applications
• Referencens
Leaking caused by roots
penetration, cracks by
movement
(e.g. earth-quakes,
settlement)
Elongation at break > 500%
for thermoplastic liner
(e.g.: PEHD)
AGRUSAFE
SURE GRIP
System
AGRUSAFE SURE GRIP SYSTEM
• General facts
• Sure Grip System
Thermoplastic concrete protective lining
• Supply Program
• Applications
• Referencens
CPL
SUBSTRATE
 Various lining materials:
 Various lining thickness:
 Various lining systems:
PEHD, PP, PVDF, ECTFE
2,0 mm – 12,0 mm
single and double containment linings
AGRUSAFE SURE GRIP SYSTEM
• General facts
• Sure Grip System
Features of Sure Grip® concrete protective lining
• Supply Program
• Applications
• Referencens
Product Design:
420 anchoring studs/m² are an
integral part of the liner
(manufactured by extrusion)
AGRUSAFE SURE GRIP SYSTEM
• General facts
• Sure Grip System
Features of Sure Grip® concrete protective lining
• Supply Program
• Applications
•
• Referencens
•
•
High shear resistance of the
integrated studs (>2200N/stud;
>485lbs/stud)
Diagonal placed studs to reach
optimal anchoring in multiaxial
directions (FEM-Simulation)
(important for temperature
changes)
Optimized stud quantities as an
integral part of the liner (420
studs/m²; 39 studs/ft²)
AGRUSAFE SURE GRIP SYSTEM
• General facts
• Sure Grip System
• Supply Program
• High back pressure resistance
• High pull out resistance (30 – 90 t/m²)
• Applications
• Referencens
Test Load
Test Load
Metal Plate
CPL
Concrete
Pull out test
Back pressure test
AGRUSAFE SURE GRIP SYSTEM
• General facts
• Sure Grip System
• Excellent abrasion resistance
• Supply Program
• Applications
• Referencens
average abrasion
am [inch]
0.06
FRP - pipe
concrete pipe
0.04
stoneware pipe
0.02
PVC - pipe
0.01
PEHD (PP) - pipe
0
0
50
100 150 200 250 300 350 400 450 n in 1000
number of load-alternation
Figure 1:
Comparison of the abrasion of Polyethylene (PEHD) & Polypropylen (PP)
with other materials, tested acc. “Darmstädter“ test method
AGRUSAFE SURE GRIP SYSTEM
• General facts
• Sure Grip System
Product approvals
• Supply Program
• Applications
• Referencens
• DIBt – German Institute for Civil Engineering
• ÖNORM S2077 – Austrian Standard
• City of Los Angeles – Pickle Jar Test
• French Approval for Concrete Pipe Rehabilitation
• WRc – United Kingdom
• PSB – Productivity and Standards Board Singapore
AGRUSAFE
Supply Program
AGRUSAFE SUPPLY PROGRAM
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
Supply Range
AGRUSAFE SUPPLY PROGRAM
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
Supply Range
AGRUSAFE SUPPLY PROGRAM
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
Type 575
End Profile
HDPE, PP
Type 571
Tear Off
Profile
HDPE-el,
Type 573
Corners
HDPE, PP
AGRUSAFE SUPPLY PROGRAM
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
AGRUSAFE SUPPLY PROGRAM
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
SCS (self-cleaning surface) CPL
Improved Flow Characteristics by modified surface structure
(Bionic Surface)
Flow Test with
Smooth Surface (8 min.)
Flow Test with
Bionic Surface (1 min.)
Removal of sediments up to 8 times faster
AGRUSAFE SUPPLY PROGRAM
• General facts
• Sure Grip System
SCS (self-cleaning surface) CPL
• Supply Program
• Applications
• Referencens
• Reduced Sedimentation at low
water flow
• Reduced Odour in the sewer
system
• Significant reduced corrosion even
only the invert section is lined
• Mainly recommended for the use
in sewer systems
AGRUSAFE
Application
AGRUSAFE APPLICATION
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
CPL protection
LINING
RELINING
AGRUSAFE APPLICATION
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
Fusion techniques
AGRUSAFE APPLICATION
• General facts
• Sure Grip System
Fusion techniques
• Supply Program
• Applications
• Referencens
Hot gas welding
Extrusion welding
Hot wedge welding
Butt welding
AGRUSAFE APPLICATION
• General facts
• Sure Grip System
Lining
• Supply Program
• Applications
• Referencens
•
Cast in situ
•
Precast
•
Floor linings
AGRUSAFE APPLICATION
• General facts
• Sure Grip System
Relining
• Supply Program
• Applications
• Referencens
•
•
•
Sheet relining with
grouting
Segment relining with
grouting
Hose relining
AGRUSAFE APPLICATION
• General facts
• Sure Grip System
Special applications
• Supply Program
• Applications
• Referencens
•
Hydroclick Lining
technology
FOTO
FOTO
•
Double containment
lining
AGRUSAFE APPLICATION
• General facts
Application areas
• Sure Grip System
• Supply Program
• Applications
• Referencens
-
•
•
•
•
•
•
•
•
•
•
Tanks, basins
Digesters
Foundations
Walls, floors
Trenches
Pipes (regular, jacking)
Manholes
Sewers
Washing towers
Scrubbers
-
Industry
Buildings
Bridges
Municipal
Power plants
Waste water treatment
Fish farming
Mining
Tunnel construction
Landfills
Water supply and storage
AGRUSAFE
References
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
AGRUSAFE
Precast systems
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
CPL lining of precast elements
• Supply Program
• Applications
• Referencens
for tanks, basins, towers
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
CPL lining of precast elements
• Supply Program
• Applications
• Referencens
„Trace-Tanks“
pre-stressed
concrete tanks
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
Precast installations
• Supply Program
• Applications
• Referencens
CPL lined tanks for fish farms
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
Precast installations
• Supply Program
• Applications
• Referencens
CPL lining of Waste Water
Treatment Plants
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
CPL lining of precast elements
• Supply Program
• Applications
• Referencens
Precast pipes
Jacking pipes
Precast pipes
Box culverts
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
Elbedüker project / Germany
(CPL lined jacking pipes)
Total length of sewer below river Elbe with Sure Grip® Inliner: 485 m / 1590 ft
Pipe diameter: 1800 mm / 5,9 ft
Installation depth of pipe: 24 m / 80 ft below river bed
Gate depth: 32 m / 105 ft below ground level
Düker lower gate
Düker upper gate
sewer
pipe
construction
gate
riser pipe
(concrete pipe Sewer pipe lined with Sure Grip® Inliner
not lined)
gravity feed
pipe
(concrete
pipe not
lined)
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
Production of CPL lined jacking pipes
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
Welding at site of CPL lined precast pipes
• Supply Program
• Applications
• Referencens
Welding robot SG 2000
Extrusion-welding with automatic
parameter recording and weld
report
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
CPL lined precast manholes
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
AGRUSAFE
Cast in situ
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
Cast in situ installations
• Supply Program
• Applications
• Referencens
Sewer Tunnel „Zuckerbergstollen II“
TBM-drilled tunnel
CPL lining for abrasion and chemical
protection
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
Cast in situ installations
• Supply Program
• Applications
• Referencens
CPL lining of counterflow stripping units
1300 m² Agru Sure Grip CPL PP grey; 3 mm thickness
Working conditions: 45-50° C; ammonium sulfate
Location: Milano, Italy
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
Cast in situ installations
• Supply Program
• Applications
• Referencens
CPL lining of a digester dome in waste water treatment
plant
Working conditions:
35-60° C; corrosive sludge
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
AGRUSAFE
Hose Relining
AGRUSAFE REFERENCES
• General facts
Preliner system
• Sure Grip System
• Supply Program
• Applications
• Referencens
Insertion of liner
Insertion of CPL
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
Grouting anular
space
• Supply Program
• Applications
• Referencens
Pressure Test acc. DIN EN 4033
AGRUSAFE REFERENCES
• General facts
Grouting of inliner
• Sure Grip System
• Supply Program
• Applications
• Referencens
Sewer system in DUISBURG
Egg shape profile - DN 700/1050
AGRUSAFE REFERENCES
• General facts
Hose relining of steel pipes
• Sure Grip System
• Supply Program
• Applications
• Referencens
Corrosion &
Sedimentation
Heavily Leaking
(steel plant in
power plant /
Turkey)
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
CPL Hose Relined steel pipe before operation
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
AGRUSAFE
Segment Relining
Lining of Sewer
Tunnels
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
Reasons for thermoplastic lining
• Supply Program
• Applications
• Referencens
 Full water proofing
 Full chemical resistance of tunnel surface against
waste water
 Corrosion Protection of the concrete structure
 High resistance against abrasion of tunnel surface
 High Lifetime of the total system/infrastructure
 Maintenance free operation of the system
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
Lining of underground sewer tunnels
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
Segment relining of underground sewer tunnels
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
Segment relining of underground sewer tunnels
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
Segment relining of underground sewer tunnels
• Supply Program
• Applications
• Referencens
Mechanical fixation of CPL
in invert section
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
Segment relining of underground sewer tunnels
• Supply Program
• Applications
• Referencens
Existing structure before
relining
Tunnel after CPL installation
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
AGRUSAFE
Sheet Relining
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
Sheet relining of existing concrete structures:
• Supply Program
• Applications
 Installation of CPL on steel profiles
• Referencens
 Grouting of installed CPL
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
Sheet relining of existing concrete structures:
• Supply Program
• Applications
 Demineralization tank at a nuclear power plant
• Referencens
 2000 m² of AGRUSAFE Sure Grip Concrete Protective Liner
HDPE black; 5 mm thickness
 Working conditions: 30° C; demineralized water
 Location: Borssele, Netherlands
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
• Supply Program
• Applications
• Referencens
AGRUSAFE
Applications in
Energy Industry
AGRUSAFE REFERENCES
• General facts
• Sure Grip System
• Supply Program
CPL lining of
gas washing towers
• Applications
• Referencens
Climbing formwork
T +43 (0) 7258 790 - 0
F +43 (0) 7258 3863
E [email protected]
AGRU Kunststofftechnik GmbH
Ing.-Pesendorfer-Str. 31
A-4540 Bad Hall
Austria / EU
www.agru.at
THANKS FOR YOUR ATTENTION
Subject to errors of typesetting, misprints
and modifications. Illustration are generic
and for reference only!