Transcript Folie 1 - AGRU

INDUSTRIAL PIPING SYSTEM
DOUBLE CONTAINMENT SYSTEM
DOUBLE CONTAINMENT PIPING SYSTEM
monitored
space room
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
outside pipe
(cover pipe)
inside pipe
(containment pipe)
PEHD
PP
PVDF
ECTFE
PEHD
PP
PVDF
ECTFE
spacers
INDUSTRIAL PIPING SYSTEM
INSTALLATION METHODS
• Installation
Methods
Underground Installation
Above ground Imstallation
• Supply Range
• Leak detection
• Application Range
and References
• Transport pipelines for
dangerous and corrosive
medias through ground water
protection areas
• Waste Water Piping system
Pharmaceutical and
Biotech Industry
•
Piping for transport of
dangerous chemicals and
waste water
- in industrial plants
- in the chemical industry
- in the pharmaceutical industry
• Waster Water and Waste
chemical Piping in Industry
(Petrochemical plants,
Aerospace industry, etc.)
- in the semi conductor Fabs
- in the PV Fabs
INSTALLATION PROCEDURES
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
• SIMULTANOUS - WELDING
• STAGGERED - WELDING
INSTALLATION METHODS
• Installation
Methods
Method 1: Simultaneous welding (butt welding)
• Supply Range
• Leak detection
• Application Range
and References
butt welding seam
outside pipe
inside pipe
INSTALLATION METHODS
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
• SIMULTANOUS - WELDING
1. Control the offset at the inside pipe
and afterwards planing the inside and outside pipe
INSTALLATION METHODS
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
• SIMULTANOUS - WELDING:
2. Preheating of the jointing area
INSTALLATION METHODS
• Installation
Methods
• SIMULTANOUS - WELDING
• Supply Range
• Leak detection
• Application Range
and References
3.Welding of the inside & outside pipe
INSTALLATION METHODS
• Installation
Methods
Method 2: Cascade welding (butt welding)
• Supply Range
• Leak detection
• Application Range
and References
butt welding seam
outside pipe
inside pipe
10 - 15 cm
INSTALLATION METHODS
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
• STAGGERED - WELDING
1. Welding of the inside pipe
INSTALLATION METHODS
• Installation
Methods
• Supply Range
• STAGGERED - WELDING
• Leak detection
• Application Range
and References
2. Welding of the outside pipe with a
splitted heating element
INSTALLATION METHODS
• Installation
Methods
• STAGGERED - WELDING
• Supply Range
• Leak detection
• Application Range
and References
3. Control of the welding beat at the outside pipe
INSTALLATION METHODS
• Installation
Methods
Method 3: Joining of the outside pipe with sliding socket
• Supply Range
• Leak detection
• Application Range
and References
sliding socket
hot gas welding seam
outside pipe
inside pipe
10 - 15 cm
butt welding seam
INSTALLATION METHODS
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
Method 4: Welding of the outside pipe by means of electric
socket
electric socket
outside pipe
inside pipe
10 - 15 cm
butt welding seam
SYSTEM FEATURES
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
• SIMULTANOUS –
WELDING
• STAGGERED –
WELDING
Less time spent for
a welding
( low installing costs)
Higher time expenditure per
welding (higher installing costs)
Outside and inside pipe
out of the same material
Outside and inside pipes can be
a different material
Difficult installation of the
leak detection cable
Easier installation of the
leak detection cable
In principal no control of
The inside pipe welding
seam possible
Control of the inside welding
seam possible
INDUSTRIAL PIPING SYSTEM
SUPPLY RANGE
SUPPLY RANGE
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
PEHD/PEHD
PP/PP
SIMULTANOUS - WELDING
PEHD/PP
PEHD/PVDF
PP/PVDF
STAGGERED - WELDING
PEHD/PEHD – PP/PP
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
FOR SIMULTANOUS – WELD INSTALLATIONS
STANDARD
90 – 32
SDR 17-11
110 - 63
SDR 33-11
160 - 90
160 - 90
SDR 33-17
SDR 33-11
STANDARD
200 - 110
200 - 110
SDR 33-17
SDR 33-11
280 - 160
SDR 33-11
315 - 200
355 - 250
SDR 33-11
SDR 33-11
DOUBLE CONTAINMENT FITTINGS
• Installation
Methods
FOR SIMULTANOUS – WELD INSTALLATIONS
• Supply Range
• Leak detection
• Application Range
and References
BENDS 90°
REDUCERS
BENDS 45°
END CAPS
TEES
SPIDER-CLIP
DISC-CLIP
DOUBLE CONTAINMENT – „DOG BONES“ FOR
• Installation
Methods
SIMULTANOUS – WELD INSTALLATIONS
• Supply Range
• Leak detection
• Application Range
and References
TYP I
TYP II with
outside shoulder
Standard design without “CUTOUT”
Variant C: with “CUTOUT”
TYP II-A
with outside shoulder and
with connection to single pipe
TYP I-A with connection
to single pipe
DB - with connection
for leakage control
DIMENSIONS FOR STAGGERED – WELDING
• Installation
Methods
• Supply Range
STANDARD PE/PVDF
• Leak detection
• Application Range
and References
90 – 32
125 – 63
160 – 90
200 – 110
280 – 160
SDR 17-21
SDR 17-21
SDR 17-33
SDR 17-33
SDR 17-33
STANDARD PE/PP
90 – 32
125 – 63
160 – 90
200 – 110
280 – 160
SDR 17-11
SDR 17-11
SDR 17-11
SDR 17-11
SDR 17-11
DOUBLE CONTAINMENT FITTINGS
• Installation
Methods
FOR STAGGERED – WELDING
• Supply Range
• Leak detection
• Application Range
and References
BENDS 90°
REDUCTION
BENDS 45°
E-SOCKET
TEES
SPIDER-CLIP
DOUBLE CONTAINMENT – „DOG BONES“ FOR
• Installation
Methods
STAGGERED – WELDING
• Supply Range
• Leak detection
• Application Range
and References
Dog bone TYP III
Standard design without “CUTOUT”
Variant C: with “CUTOUT”
Dog bone TYP III-A
with connection to single pipe
DOUBLE CONTAINMENT SPECIAL FITTINGS
• Installation
Methods
• Supply Range
OUTSIDE CONTROLLED
VALVE
ACCES TEE
• Leak detection
• Application Range
and References
TEE
REDUCED
LATERALS
SPECIAL FITTING
OUTSIDE CONTROLLED BALL VALVE
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
SUPPLY RANGE
• Installation
Methods
• Supply Range
1. RIGIDE SYSTEM WITHOUT POSSIBILITY
OF HEAT EXPANSION
2. RIGIDE SYSTEM WITH HINDERED
HEAT EXPANSION
• Leak detection
• Application Range
and References
Inside and outside pipe are
fixed against
the surrounded area
Inside and outside pipe
are
fixed together
Inside and outside pipe are
fixed against
the surrounde area
INSTALLATION METHODS
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
3. FLEXIBLE SYSTEM
INSTALLATION METHODS
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
Result of a NOT very well installed piping system !
STRESS ANALYSES SOFTWARE
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
1. input data
2. calculation
3. result
PRESSURE TEST
• Installation
Methods
• Supply Range
Pressure test on
the internal pipe
Pressure test on
the outside pipe
P inside
P=P outside
P=0
P outside
• Leak detection
• Application Range
and References
The internal pipe has to be
tested first. Upon successful
completion of the inner pipe
test the outer pipe can be
tested.
It is necessary that the inner
pipe remains under pressure
during testing of the outer
pipe to prevent collapsing of
the carrier pipe.
INDUSTRIAL PIPING SYSTEM
LEAK DETECTION METHODS
LEAK DETECTION METHODS
• Installation
Methods
• Supply Range
• Leak detection
• LEAKAGE SENSOR
• Application Range
and References
NEW – INTELLIGENT - SYSTEM
• LEAK DETECTION
CABLE
• VISUAL LEAKAGE
CONTROL
LEAK DETECTION METHODS
• Installation
Methods
LEAKAGE SENSOR example for underground installation
NEW – INTELLIGENT - SYSTEM
• Supply Range
• Leak detection
• Application Range
and References
DF 1000i
DF 1030i
DF 1030i
DF 1037i
LEAK DETECTION METHODS
• Installation
Methods
• LEAKAGE SENSOR example for above gound installation
• Supply Range
NEW – INTELLIGENT - SYSTEM
• Leak detection
• Application Range
and References
DF 1000i
DF 1010i
DF 1010i
DF 1017i
INDUSTRIAL PIPING SYSTEM
APPLICATION RANGE AND REFERENCES
APPLICATION RANGE AND REFERENCES
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
Project: Boeing/USA
APPLICATION RANGE AND REFERENCES
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
Project: CNC PP/PP
APPLICATION RANGE AND REFERENCES
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
Project: ABBOTT LABS
ECTFE/PP
APPLICATION RANGE AND REFERENCES
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
Project: brewery Zipf / Zipf
PEHD/PEHD
APPLICATION RANGE AND REFERENCES
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
Project: PWN Andijk
PEHD/PEHD
VINK_NL
APPLICATION RANGE AND REFERENCES
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
Project: CORUS BV
PEHD/PVDF
APPLICATION RANGE AND REFERENCES
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
Project: Petrochemica de Venezuela
PP/ECTFE 250/160 & 315/200
APPLICATION RANGE AND REFERENCES
References in the PV Industry
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
• Global Solar, AZ
• Evergreen Solar, MA & MI
• Suniva, GA
• Hemlock Solar, MI
• Heliovolt, TX
• Sunpower, Phillipines
• Conergy / Germany
• First Solar/Malaysia
• Wacker/Germany
• Suntech/China
APPLICATION RANGE AND REFERENCES
• Installation
Methods
• Supply Range
References in the Industry
USA
AT&T/Macungie PA, Bell Labs/Naperville
IL, Cessna Air/Wichita KS,
Dupont/Niagara Falls NY, Ford Motor
Company/Detroit MI, General
Motors/Trenton NJ, IBM/Austin TX,
Motorola/Chandler AZ, Texas
Instruments/Dallas TX, Boeing/Seattle
EUROPE
Frauenhofer Institut/Germany, Voest
Alpine/Austria, Flockton/GB, Philips/The
Netherlands, Ciba Geigy/Switzerland
ASIA
Sharp/Japan, Samsung/Korea,
Tech/Singapore Posco Hüls/Korea,
Silterra Malaysia, IMFS Singapore
• Leak detection
• Application Range
and References
APPLICATION RANGE AND REFERENCES
References in the Pharmaceutical Industry:
• Installation
Methods
• Supply Range
• Leak detection
• Application Range
and References
PROJEKT
DIMENSION
Novartis
355/250 - 250/160 - 160/110
PN 4 / PN 4
PPH/PPH
Yamanouchi
315/225 - 250/160 - 160/110
PN 3,2 / PN 6
PPH/PPH
Leo Laborities
160/110
PN 6 / PN 6
PPH/PPH
Abbott Ireland
315/200 - 250/160 - 160/110
PN 3,2 / PN 6
PPH/PPH
Pharmacia & Upjohn
355/250 - 315/200 - 250/160 - 160/110
PN 3,2 / PN 6
PPR/PPR
Warner Lambert Export Ltd.
355/280 - 315/200 - 250/160 - 160/110
PN 3,2 / PN 6
PPR/PPR
Pfizers
500/355 - 450/315 - 355/250 - 250/160 - 160/110
PN 3,2 / PN4
PPR/PPR
SIFA
160/110 - 110/63
PN 3,2 / PN 6
PPH/PPH
Schering
110/63
PN 10 / PN 10
PPH/PPH
110/50
PN 16 / PN 10
PVDF/PVDF
110/63 - 160/110
PN 3,2 / PN 6
PEHD/PEHD
Uniklinik Jena
PRESSURE RATE MATERIAL
Further customers: Johnson & Johnson, Wyeth, Glaxo ..
T +43 (0) 7258 790 - 0
F +43 (0) 7258 3863
E [email protected]
AGRU Kunststofftechnik GmbH
Ing.-Pesendorfer-Str. 31
A-4540 Bad Hall
Austria / EU
www.agru.at
THANKS FOR YOUR ATTENTION
Subject to errors of typesetting, misprints
and modifications. Illustration are generic
and for reference only!