Transcript Slide 1
The High Performance Siloxirane® Coating for the Marine Transport Industry SECTION I - Introduction SECTION II - Markets Serviced SECTION III - Conventional Technology SECTION IV - MarineLINE Technology SECTION V - Summary Introduction Advanced Polymer Coatings Advanced Polymer Coatings is a Polymer Technology Company developing High Performance, Engineered Polymers Introduction Core Activity Developing High Performance Chemical Resistant Linings Introduction Company History Leading Up to MarineLine 1987 – 1989 Began Research and Development into High Temperature Polymers for Military and Aerospace Use Introduction Company History Leading Up to MarineLine Developed Siloxirane Built Missile Composite Bodies Fins for Patriot Missiles Introduction Company History Leading Up to MarineLine While working on composite parts, United Technologies Corp, tested Siloxirane Siloxirane outperformed all other materials! Introduction Company History Leading Up to MarineLine 1989 Developed First Siloxirane Coating. Required High Heat Cure Used in Rail Tank Cars for 98% Sulfuric Acid and Tallow 1991/92 Low Heat Cure Siloxirane Developed & Patented The High Performance Siloxirane® Coating for the Marine Transport Industry SECTION I - Introduction SECTION II - Markets Serviced SECTION III - Conventional Technology SECTION IV - MarineLINE Technology SECTION V - Summary Markets Serviced Chemical & Petrochemical Industry Reactor Vessels Storage Tanks Pipes Pollution Control Equipment Secondary Containment Waste Water Neutralization Markets Serviced Paper & Pulp Industry Digesters Black Liquor Tanks Bleaching Systems Markets Serviced Mining Industry Acid Tanks Slurry Pipes Scrubbers Markets Serviced Steel Industry Pickling Tanks Acid Waste Neutralization Cement Floors Markets Serviced Waste Water Industry Clarifier Tanks Flocculation Basins Concrete Containment Markets Serviced Transportation Industry Rail Cars Hopper Cars ISO Tank Containers Over the Road Tank Trailers Markets Serviced Maritime Industry Chemical Tanker Cargo Tanks Slop tanks Steamlines Scrubber Internals The High Performance Siloxirane® Coating for the Marine Transport Industry SECTION I - Introduction SECTION II - Markets Serviced SECTION III - Conventional Technology SECTION IV - MarineLINE Technology SECTION V - Summary Conventional Technology Basic – Why coat a tank? Integrity of steel / ships structural strength Preservation of cargo Operational concerns Conventionalt Technology What were the industry choices? Zinc Silicates mainly for solvents Epoxy / Phenolic Epoxy for chemicals Stainless Steel for more aggressive chemicals But there were operational limitations. What were these? Zinc Silicate Coating’s intolerance to multiple cargoes Not Resistant to Acids, Caustics, & Acidic Oils Absorbs Cargo Quickly Retains Oil Like Cargoes Subsequent Cargo Contamination Limits Back Hauling Capability Phenolic Epoxy Coating’s intolerance to multiple cargoes Not Resistant to Strong Solvents and Acids Absorbs some cargoes to High Levels Releases Absorbed Cargo Very Slowly Small Traces May Be Retained Leading to Cargo Contamination Warnings in Marine Publications DE/LE LLOYDS (BELGIUM), 29 DEC. 1999 Swedish Club Warning on Phosphoric Acid Damage to Stainless Steel Tanks Cost U.S.$1.5Million to Correct Damage On One Tanker MOTOR SHIP, OCT. 1999 The Salvage Association Warning Published in This Magazine - Phosphoric Acid Causes Problems in Stainless Steel Tanks. Multi-Million U.S. Dollars Cost to Shipowner to Correct Damage The High Performance Siloxirane® Coating for the Marine Transport Industry SECTION I - Introduction SECTION II - Markets Serviced SECTION III - Conventional Technology SECTION IV - MarineLINE Technology SECTION V - Summary MarineLine Technology The alternative now available? MarineLine 784 – Developed from patented Siloxirane 28 Polymer Now a look at the differences. MarineLine Technology What is different? Difference No:1 It is resistant to all IMO Cargoes It therefore gives unprecedented flexibility to accept all cargoes available in the market MarineLINE Technology Polymer Technology Comparison Epoxy MarineLine 2 Functionality 28 Functionality 4 Crosslinks 784 Crosslinks Higher Cross Link Density results in excellent Chemical Resistance Performance Comparison Benefits of MarineLine Cargo Versatility • Resistance Comparison of 124 Commonly Carried Cargoes •MarineLine Resists all IMO Cargoes MarineLine Technology What is different? Difference No:2 It is highly impermeable & is smoother than phenolics and stainless steel There is lesser clingage and cleaning is much faster. In most cases cleaning time can be halved. Performance Comparison MarineLine vs. Phenolic Epoxy METHANOL % Absorption After 45 Days Immersion Days Recovery (Desorption) With Ventilation @ 30 degree C Test by Independent Testing Laboratory Performance Comparison MarineLine vs. Phenolic Epoxy % Absorption After 45 Days Immersion Days Recovery (Desorption) With Ventilation @ 30 degree C Test by Independent Testing Laboratory ACETONE MarineLine Technology What is different? Difference No:3 The coating is fully cured the moment recoating is completed It provides flexibility to load all cargoes as soon as the vessel leaves the repair facility MarineLINE Application Heat Curing Heat Curing on Deck Tanks MarineLine Technology What is different? Difference No:4 The coating can tolerate the admission of water after carriage of chlorinated and brominated cargoes Ventilation after discharge is not required. Cleaning is shortened and simplified MarineLine Technology What is different? Difference No:5 APC has established a field control group to project manage the application The complete inspection of all functions from surface prep to heat curing provides customers with guaranteed long term performance MarineLINE Application THE FCG ADVANTAGE A “Field Control Group” provides the ship owner with APC’s in house Project Management: Surface Contamination Test DH and Humidity Test Surface profile test Verification of SA 2.5 Dry film thickness test 100% pinhole test @ 3000 volts Solvent wipe test Heat Curing The Single Source Responsibility permits a full 5-year guarantee backed by an insurance policy MarineLine Technology What is different? Difference No:6 Coating life far exceeds zinc silicates and epoxies Coating life depends on product cycling and aggressiveness of cargo. Accepted lifespan of zinc coatings is 9 years and epoxies is 6 years. MarineLine has lasted 13 years without problems. The High Performance Siloxirane® Coating for the Marine Transport Industry SECTION I - Introduction SECTION II - Markets Serviced SECTION III - Conventional Technology SECTION IV - MarineLINE Technology SECTION V - Summary Summary Reality / Conclusions In Newbuilds it Greatly Reduces your Capital Investment It is the most versatile coating allowing carriage of all IMO cargoes Due to shorter cleaning days it reduces your turnaround time giving additional revenue earning days Ideal for tanks which store slops where mixtures of all other cargoes have to be accommodated Summary Reality / Conclusions Performance far superior to other proven products in the Cargo Tank Coating Industry Advanced Polymer Coating’s in house management provides assurance that application is properly done Full five year guarantee Don't Risk Your Ships to the Wrong Coating! Specify MarineLINE® for Long-Term, Profitable Performance Summary Thank You Don't Risk Your Ships to the Wrong Coating! Specify MarineLINE® for Long-Term, Profitable Performance