Transcript 덕흥엔지니어링 DukHeung Engineering Plastic injection mould …

DukHeung Engineering
Korean manufacturers of injection moulds for automotive parts, electronics & white goods industry products
Design and development of high quality tooling
Short lead times and on time delivery of moulds with weight up to 30 tons
Tools designed for high performance and at prices that must make your product competitive
DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea
Tel: +82 31 419-0082 Fax: +82 31 419-2770
http://www.dukheung.co.kr E-mail: (International): [email protected] (Korean): [email protected]
Dear Customers and Friends,
Welcome to Dukheung Engineering !
Advanced technical know-how and experience, high quality and on-time deliveries, are the values on which
Dukheung Engineering has built its reputation as reliable manufacturer of plastic injection moulds. This brought
us recognition with many customers at home and abroad, particularly in the field of tooling for automotive parts.
Since we are living in times that demand a constant response to rapid development of the industrial technology, I
would like to assure you that Dukheung Engineering has been continuously undertaking and implementing
projects for betterment of the quality of our moulds, reduction of manufacturing costs and introduction of new
machines and technologies to make for you the best possible product and not to fail the once given trust.
Thanks a lot in advance for your active support and encouragement.
With kind regards,
Geon-Pil Park
President
Dukheung Engineering
DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea
Tel: +82 31 419-0082 Fax: +82 31 419-2770
http://www.dukheung.co.kr E-mail: (International): [email protected] (Korean): [email protected]
◐ Company Name:
Experience in Years
Dukheung Engineering
Total
1-3
◐ President:
Geon-Pil Park
◐ Address:
19-77 Sasa-dong,
Ansan-shi, Kyunggi-do
Mould Design
CAM
Machine Operators
Fitting & Ass’y
Business Managers
Total
◐ Capital:
3-5 5-10 10-20 Over20
1
2
3
CAM P/G done by m/c operators
1
2
4
1
1
2
2
6
5
1
2
3
3
4
9
KrW 320,000,000
(approx. 300,000 US$)
8
6
8
16
3
33
Russia
China
◐ Assets Value:
5.5 mln US$
◐ Ground Area:
1459 m2
◐ Building Area:
1430 m2
◐ Employees:
33 Persons
◐ Sales Amount ( 2005 ) :3.8 mln . US$
Ansan
Japan
DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea
Tel: +82 31 419-0082 Fax: +82 31 419-2770
http://www.dukheung.co.kr E-mail: (International): [email protected] (Korean): [email protected]
Office Entrance
Sample Room
NC Programming Room
Production Hall - Machining Area
Doosan CNC No. 20
Doosan CNC No.5
Design Room
Doosan CNC No. 9
Production Hall – Fitting / Assembly Area
Yoneda CNC No.12
Daehan CNC EDM 2000
Bedding Press 400T
180 rotate
DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea
Tel: +82 31 419-0082 Fax: +82 31 419-2770
http://www.dukheung.co.kr E-mail: (International): [email protected] (Korean): [email protected]
DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea
Tel: +82 31 419-0082 Fax: +82 31 419-2770
http://www.dukheung.co.kr E-mail: (International): [email protected] (Korean): [email protected]
Domestic Customers
Customer’s Name
Part Name
Remarks
A-sung Platech
Radiator Grill, Air Dam, Cowl Top Cover, Fender Insulator, IP lower RH/LH, Cowl Side,
Scuff Plate, Inner Handle, Outside Handle, Console, Knob Change, Luggage Side Trim,
Tail Gate Trim, Transverse Trim, Door Step,
Kia Motors
Dong guk Industrial
IP Panel Lower, Console, Glove Box Inner, Glove Box Outer, Glove Box Housing, Cowl
Side Trim, Transverse Trim, Vent Grille,
Hyundai Motors
Dong Yang
Center Fascia, Spare Tyre Cover, Console, Hub Cover,
SsangYong
Motors
Daewoo
Radiator Grille
Overseas Customers
Customer’s Name
Part Name
Remarks
Venture Industries Australia
Front Bmp Bracket, Reinforcement Upper, Copperhead Front Absorber, Seat Back, Fog Lamp
Chrome Bezel, Chrome Bar Insert, Pedestrian Insert, RR Vent Housing, Glove Box Inner, Plenum
Cover, Coupe Door Trim LH/RH, Valance Panel Front, Radio Carrier, Wood Spear, Rear Guide
Profile, Front Bumper Insert, F ront Bumper Grille, Front Bumper Skirt, Rear Bumper Skirt, Front
Bmp CVR, Molding Frt Bmp, Grill Fog Lamp, Bracket Assy Frt Bmp CVR, Molding RR Bmp, IP
Fascia Cluster RH.LH, Center Console Body, Console Support, Hood Finisher, Radiator Grille
Lower, Front Bumper – Tool Fixed Half Finished, Rear Bumper – Tool Fixed Half Finished,
Ford, GM, Toyota
Venture Industries South Africa
Rear Bumper Step Cover, Bumper Skirt, Valance RH/LH, Bumper End RH/LH,
Ford, VW, GM,
Tata Motors
Rear Door Trim RH/LH
India
JVIS China
IP Lower, IP Upper, Front Bumper, Rear Bumper,
Prototype Tools
Daikyo Engineering Center
IP Panel Lower, Glove Box Outer, Cowl Side, IP Fascia Lower, Center Console,
Toyota, Nissan
Star Maid Australia
Container Box 20l. 30l. 50l. 90l.
ZIR Poland
Traffic light housings
Ever hard Industries Australia
Water Drain Channel, Drain Corner, Drain Grille,
11 sets
DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea
Tel: +82 31 419-0082 Fax: +82 31 419-2770
http://www.dukheung.co.kr E-mail: (International): [email protected] (Korean): [email protected]
1994. May 27 - Establishment of company under the name of Dukheung Engineering.
1995. Apr.
Jun.
Oct.
- Construction of new tool shop site and introduction of state of art machinery.
- Factory registration.
- Technical tie-up with Japanese injection mould maker Shinjo Mold Co., Ltd.
1996. Feb.
Mar.
Apr.
Jul.
- Dispatchment of some of the staff members for technical training to Japan.
- Obtaining trade licence.
- Export of first moulds to Japan.
- Selection by the Industrial Bank of Korea to the "Promising SMI Business" title.
1997. Nov.
1998. Jul.
Oct.
Nov.
- Joining the Korea Die and Mold Industry Cooperative.
- Registration as vendor for injection mold making services by Daewoo Motors.
- Technical tie-up with Branson Korea Co., Ltd.
- ISO 9001 Certification of injection mould making procedure for automotive parts International Standards
Certifications Pty. Ltd.)
- QS 9000 Certification (International Standards Certifications Pty. Ltd.)
2001. Jun.
2002. Nov.
2005. Aug.
- Citation for “Contribution to Mold Technology Development and Employees Welfare (Minister of Industry of
the Republic of Korea)
- Moving to newly built production shop with capacity of machining and handling tools up to 30 tons in weight
DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea
Tel: +82 31 419-0082 Fax: +82 31 419-2770
http://www.dukheung.co.kr E-mail: (International): [email protected] (Korean): [email protected]
Dukheung Engineering is a medium size company offering total mould making solution - from mould design to ready for mass
production tools. For the very reason the moulds are manufactured not only at competitive prices but also delivered in short
lead time with guaranteed quality.
◐ CAD Design Team
CAD designers begin their work with product analysis in order to get a right idea for tool design. In reality, it means combining
customer’s requirements with product functionality, durability and the productivity of the tool aimed to be achieved. The next step
is choosing the right materials and standard parts with which the tools are to be built. Then only the actual mould design work
starts. Dukheung Engineering is using 3 dimensional design technology that allows to avoid costly mistakes and accelerates
mould production process. Each tool design is sent to customer for evaluation before purchasing any materials and machining.
◐ NC Programming & Machining Team
Before the shaping in metal takes place, NC programming engineers must find the way how to do it in most efficient way with our
machinery. In order to translate the digital data of a three dimensional shape into a language understood by the machines a
software is used but the speed and precision of machining, and what goes with it - the overall delivery lead time - depends also a
lot on human abilities and experience. Since the NC programming in Dukheung is done directly by machine operators - who
actually know the best the capability of their machines - it allows us to reduce costs as well as the delivery lead-time.
◐ Mould Fitting & Assembling Team
The quality in mold making business starts with the design process, but even more depends on the precision and quality of
machining and finishing jobs. For this reason the mould production team jobs are given in Dukheung only to the technicians
with the biggest experience in the field. Achieving the neatest and and the most precise finishing is possible also through
investments made in supporting machinery like i.e. die spotting press.
DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea
Tel: +82 31 419-0082 Fax: +82 31 419-2770
http://www.dukheung.co.kr E-mail: (International): [email protected] (Korean): [email protected]
Costomer’s
Enquiry
Purchase
Order
Part Review &
Discussion
Mould Design
(3D CAD)
Design
Approval
Mould Machining
M’tl orders
Corrections
T1 Trial
Injection
MOULD CHECK SHEET
제품& 금형 기준 치수[DATA]
차
종
A-100
PART DIM'
年
11 月
04 日
1
MOLD DIM'
X
Y
DH_3456
209.74
TOL
±0.05
68.75
MOLD MAESURE
-
209.70
0.06
68.77
-0.02
Machining
NC/General M/c
NC Electrode
Machining
금형 측정 치수[Cavity 2]
SAMPLE
JUDGMENTMOLD MAESURE
치수
169.96
0.00
PART
JUDGMENT
MAESURE
WORKER
s.k-Hong
Z
PART No.
PART NAME
금형 측정 치수[Cavity 1]
NO.
2003
금형번호
T0 Trial Injection
NC
Programming
2
PANEL CLUSTER FASCIA
MOLD
MAKER
X
Y
DukHeung Eng
180.59
68.75
180.62
-0.03
68.78
-0.03
118.10
-0.01
Z
3
X
- 제품 배면도
Y
118.09
60.50
60.48
0.02
Z
4
X
5
X
Y
-118.09
-118.03
-0.06
60.50
60.48
0.02
-180.59
-180.53
-0.06
Z
Y
68.75
68.70
0.05
-209.74
-209.70
-0.04
Z
6
X
Y
68.75
68.80
-0.05
159.80
159.80
-0.01
Z
7
X
Y
25.32
25.30
EDM Sparking
0.02
Z
8
BOSS
17.05
0.04
23.34
23.35
-0.01
X
-17.09
-17.05
-0.04
Y
28.34
28.30
-159.80
-159.75
X
Y
17.09
Z
9
0.04
Z
10
X
11
X
Y
-0.04
25.32
25.30
0.02
104.01
104.11
-0.10
Z
Y
-103.66
-103.55
-0.11
-103.48
-0.05
Z
12
X
Y
-103.53
95.05
95.00
0.05
103.42
-152.66
-0.07
Z
13
14
15
T1 Product
Evaluation
16
17
P/L
X
Y
Z
X
Y
Z
X
Y
Z
X
Y
Z
X
Y
Z
103.53
-152.73
±0.05
0.12
-103.65
-149.36
-151.29
-157.85
166.39
49.07
166.37
49.08
-0.01
167.98
38.25
167.95
38.29
-0.04
Final
Correction
Mould
Finishing &
Delivery
0.11
-103.53
-149.32
-151.17
-157.82
0.04
0.13
0.03
0.02
0.03
Critical Point
Measurement
Fitting &
Finishing
Assembly
DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea
Tel: +82 31 419-0082 Fax: +82 31 419-2770
http://www.dukheung.co.kr E-mail: (International): [email protected] (Korean): [email protected]
Mould Design Systems & CAM
CAD / CAM
NO
SOFTWARE TYPE / VERSION
January 5, 2006
ORIGIN
- CAD System[2D]
3
Autocad 2000i
Autodesk[U.S.A]
- CAD System[3D]
5
Cadceus V6.4 [mold design]
Unisys[Japan]
- CAM System
3
Power Shape & Mill 5.1
Delcam[U.K]
- CAM System
1
NCG
- Data translator
2
MODVIEW, CATIA for CADCEUS, UG
UK
Korea, Unisys
Mould Manufacturing Machines
MACHINE
No.
MAKE / BASIC SPECIFICATION
ORIGIN
- CNC Horizontal Milling Machine 20
1
Doosan (2000 x 3000 x 1500 + 800)
Korea
- CNC Vertical Milling Machine 12
1
Yoneda (1250 x 2800 x 900)
Japan
- CNT Vertical Milling Machine 9
1
Doosan (900 x 2000 x 800)
Korea
- CNC Vertical Milling Machine 8
1
Makino (800 x 1800 x 700)
Japan
- CNC Vertical Milling Machine 6
1
Makino (600 x 1200 x 600)
Japan
- CNC Vertical Milling Machine 5
1
Fadal (500 x 1000 x 350)
U.S.A
- CNC Machine 5 [Hi-Spindle]
1
DOOSAN (550 x 1100 x 560)
Korea
- Milling Machine 2
2
Hwachun.Namsun (600 x 300 x 600)
Korea
- CNC EDM 2000
1
Daehan (2000 x 3000 x 1500)
Korea
- CNC EDM 1000
1
HITECH (1100 x 600 x 500)
Korea
- EDM 700.800.1000
2
Yooil. Choyang (R1600 x 180˚)
Korea
- Radial Drilling 1600
1
Doosan (R1600 x 180˚)
Korea
- Grainding machine
2
Daehan. Changhan
Korea
- Crane 3, 5, 10, 15, 30 Ton
7
Bando (30ton, 15ton, 10ton*2, 3ton*3)
Korea
- Die Spotting M/C 400 Ton
1
CMTI (3000 x 2000 x 2500:rotate=180˚ capacity=18 Ton)
Korea
- Die Spotting M/C 100TON
1
Sanki (1000 x 1500 x1300 rotate=120˚ capacity=5 Ton)
Japan
DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea
Tel: +82 31 419-0082 Fax: +82 31 419-2770
http://www.dukheung.co.kr E-mail: (International): [email protected] (Korean): [email protected]
There are a few ways to deliver us your files - here is a description of some of the methods that work.
◐ VIA THE INTERNET
FTP: To get to Dukheung Engineering's FTP server go to 202.158.144.105. Please, contact us however at +82 31 419-0082 to
receive necessary user name and passwords.
E-mail attachement file: Send an attachement e-mail to: [email protected]. or [email protected]. Please, include
detailed information on you, your file and what we should do with it.
◐ VIA HARD MEDIA (CD or diskette)
3.5 in. FD Diskette 1.44Mb, Compact Disk, in DOS or Windows format only.
◐ ACCEPTABLE DATA FILE FORMATS
CADCEUS (*.cfio)
AUTODESK (*.dwg)
IGES,IGS
POWERMILL & POWERSHAPE (*.dgk)
STEP AP203, AP 214 files
CATIA(cat.model.exp)
DXF(2D only)
UG, I-DEAS (*.prt)(*.x_t)
Pro-E (*.prt, *.asm)
TDEX
STL (quotation only)
◐ DATA SECURITY
Protection of customer's files with data and their copy rights are one of the things Dukheung puts a particular attention. Those who wish
to sign a non-disclosure agreement before sending us any data - in case they don't have their own copy - can use the one provided on
our web site at http://www.dukheung.co.kr.
DukHeung Engineering, 119-77 Sasa-dong, Ansan-shi, Gyunggi-do, Republic of Korea
Tel: +82 31 419-0082 Fax: +82 31 419-2770
http://www.dukheung.co.kr E-mail: (International): [email protected] (Korean): [email protected]