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Top Metal Works Co., Ltd.
www.topmetal.co.kr
2009-ENG
 1987 : Established Topmetal Works Co., Ltd. in Seoul
 1991 : Enlarged Research & Development Center
 1994 : Relocated and enlarged Dies Manufacturing &
Parts Production Factory
(Namdong Industrial Complex in Incheon)
 1995 : Awarded Grand Prize of Ministry of Commerce and
Industry
 1997 : Certified ISO 9002
 2000 : Certified QS 9000 / ISO 9001
 2002 : Certified ISO 14001
 2004 : Awarded $30,000,000 export prize on 41st Day of Trade
 2006 : Awarded Ministry of Commerce, Industry and Energy prize
on 10st Day of Mold & Die
 2007 : Enlarged a new factory for injection Mold
15,705㎡
Injection
Mold
1,980㎡
Chang-WON
Office
330㎡
Koonsan
Factory
13,205㎡
Chairman
President
Dies Manufacturing
Division (130)
Administration
(23)
Sales Dept.
(7)
-Representa
tive
-Bidding
Participator
R&D Center
(15)
-SE
-Formability
Analysis
-Die Design
-CAD/CAM
TOTAL : 239 persons
Manufacturing
Quality
Dept.
(78)
Control
-Machining
-Polishing
-Trial S/V
Service
Dept.(4)
-Panel & Die
Inspection
-C/Fixtures
Management
Parts Production
Division(84)
Plastic
Mold DEPT.
(24)
- Plastic
Mold
Making
Project
Management
Dept.(2)
-Project
Management
Dies Manufacturing Division
EQUIPMENT
MODEL
AUTO-CAD
DIE DESIGN
CAD/CAM/CAE
CAD/CAM
ANALYSIS
VIEWER
CADCEUS
UG
PRO-E
CATIA(Ver.5)
CATIA(Ver.4.2.1)
POWER MILL
Z-MASTER
3D PRO
PAM STAMP
AUTO-FORM
SPIN FIRE
High speed Milling M/C
(Linear motor Driver)
5 Face high speed
Milling M/C
Q’ty
20
4
2
1
3
3
2
1
1
1
2
4
1
SPECIFICATION
Ver.2005
Ver.6.48
NX3 (GM-BUNDLE)
WILD FIRE 3.0
PENTIUM4 (V:5)
IBM RS6000(V:4.2.1)
Ver.5.5
Ver.2000
Ver.3.5
SGI OCTAIN
AUTO-FORM ENG.
PROFESSIONAL Ver.8.1
Bolster: 5250×2700(15000RPM)
1
Bolster: 4000×2000(8000RPM)
Die Spot’g
1
2
1
3
1
1
1
3
INSPECTION
CMM Equipment
1
INDUCTION HARDENING
KUKA Robot
1
Bolster: 4000×2500
Bolster: 3200×2000
Bolster: 1000×2000(NH-10TC)
Series: 5, 8, 12
1500ton (Bolster: 4000×2400)
1200ton (Bolster: 2500×3800)
500ton (Bolster: 1800×3000)
50ton, 100ton, 200ton
Range: 3500×1600×2000
S/W: SILMA, H/W: SWAN SI
Bolster: 4500×2500
MACHINERY
DNC Copy M/C
Copy M/C
Machining CTR
Mechanical
PRESS
Hydraulic
Plastic Mold Department
EQUIPMENT
DIE
DESIGN
CAD/CAE
ANALYSIS
MODEL
Q’ty
SPECIFICATION
AUTO-CAD
7
Ver.2005
UG
3
NX5
SIMPOE
1
Ver.2007 R2.0
1
1800 TON
1
900 TON
Injection M/C
3
DNC Copy M/C
1
Table: 3000x2000
DNC Copy M/C
1
Table: 1340X2000
(RPM:12,000)
DNC Copy M/C
1
Table: 1000x2000
Die Spot’g
1
300ton
MACHINERY
PRESS
Table: 2400X1000 (2 EA)
Table: 900x600 (1 EA)
E.D.M
Part Production Division
EQUIPMENT
MODEL
Mechanical
Press
PRESS
Crank Press
WELDING
PAINTING
Q’ty
SPECIFICATION
1
1000ton (Bolster: 1800×3000)
1
600ton (Bolster: 1800×3000)
3
400ton (Bolster: 1800×3000)
3
250ton (Bolster: 800×1300)
5
200ton (Bolster: 800×3000)
Robot
10
Laser Machine
1
6Axis
1
Stage: 12.Auto Run Type
L1700×W2000×H2000
1
Trolley Conveyor
1
Trolley Conveyor
1
Chain Conveyor (Moving Table)
2
Trolley Conveyor
Primary
Painting Line
Secondary
Painting Line
Top Coating Line
Dry Oven
Annual Capacity
MANUFACTURING PROCESS
CAPACITY (MAN / HOUR)
CAPACITY
CAPACITY
/ YEAR(HRS) / MONTH(HRS)
PROCESS / DIE DESIGN
40,643
3,387
CAD/CAM
16,464
1,372
MACHINING
58,291
4,858
201,802
16,817
POLISHING & T/O
SET (YEAR)
TONS (YEAR)
ABOUT 300 SETS
(BASIC:10TON/set)
3,000 TONS
 Large & Middle Size Stamping Tools : Press Dies for Vehicles
 Injection Molds for Interior Parts : Head Lining, Door Trim, etc
 Precision Stamping Tools : Progressive Dies for Vehicles
 Checking Fixture
 Part Production : Stamping Panels for Vehicles, Excavator Cabin
* 2004 ~ 2005
PROJECT NAME
ITEM
Q’TY CUSTOMER
PEUGEOT207
B PILLAR L/R ETC
(8 PARTS)
23
IDEAL2
PNL FENDER L/R
8
PASSAT GP RR DOOR OTR/INR
MAGNA
COSMA EUROPE
CHINA
CHANGHE
18
China SVW
LOTZE
TRUNK LID OTR/INR
(HEM’G)
13
PANELS
* 2005 ~ 2006
PROJECT NAME
ITEM
Q’TY CUSTOMER
C-105
FRT/RR DOOR
INR/OTR/HEM’G
HINGE PLR FR DR
32
SMART
BR451
W/HSE INR ETC.
(7 PARTS)
26
MAGOTAN
ROOF & R/F ROOF
11
AVANTE
HD
RR DOOR INR/OTR/
HEM’G
& CTR FLOOR
12
MAGNA
COSMA EUROPE
FAW-VW
PANELS
* 2006 ~ 2007
PROJECT NAME
ITEM
Q’TY CUSTOMER
SA,
ED-3
HOOD OTR/INR/
HEM’G,
T/GATE OTR/INR/
HEM’G
18
TQ CAR
RR SIDE OTR L/R
8
NEW
JETTA
ROOF & R/F ROOF
8
FSO
T-25X
FRT DOOR OTR ETC.
(16 PARTS)
FAW-VW
48
PANELS
* 2007 ~ 2008
PROJECT NAME
Audi X88
(Q5)
Cadilac
GMT166
ITEM
ROOF
6
FAW-VW
W/HSE ASS’Y ETC.
Saab
GMT168
(19 PARTS)
TD-CAR
FRT/RR DOOR
(FORTE)
INR/OTR
VIVA-5
Q’TY CUSTOMER
ROOF
TAIL GATE INR
32
16
8
ESTAMPADOS &
FORMEX OF MEXICO
PANELS
* 2008 ~
PROJECT NAME
ITEM
BMW
FRT W/HSE PARTS
F25
(9 PARTS)
GOLF A6
ROOF & R/F ROOF
Q’TY CUSTOMER
23
Drive Automotive Industries
6
FAW-VW
XM-CAR
YF-CAR
CTR PLR OTR L/R ETC.
(9 PARTS)
FRT/RR DOOR INR
44
10
PANELS
 CUSTOMER:
GEELY MOTORS (CHINA)
 PROJECT NAME : CK-1
 90 ITEMS 300 DIE SETS
 WORK SCOPE
- SE ACTIVITY
- MANUFACTURING OF
DIE & C/F
- HOME LINE T/O
 MANAGED BY TOP
METAL’S “PROJECT
MANAGEMENT DEPT.”
GMT319 Project
 CUSTOMER:
MAGNA ESTEMPADOS & FORMEX
(MEXICO)
 PROJECT NAME : GMT319
 59 ITEMS 144 DIE SETS
 WORK SCOPE
- DESIGN
- MANUFACTURING OF
DIE & CHECKING FIXTURE
- HOME LINE T/O
 MANAGED BY TOPMETAL’S
“PROJECT MANAGEMENT DEPT.”
GMT319 PROJECT OF MAGNA ESTEMPADOS IN MEXICO
LC-1PROJECT
 CUSTOMER: Geely Motors
 PROJECT NAME: LC-1 ‘KOALA’
 12ITEMS 42DIE SETS：
SIDE OTR,FENDER,4DOORS
 WORK SCOPE
- SE ACTIVITY
- MANUFACTURING OF DIE & C/F
- HOME LINE T/O
 TERM OF MANUFACTURE：
10MONTHS (UNTIL FOB)
HAOQING AUTO. LC-1 PROJECT
China
North America
- FAW-Volkswagen
- SVW (Shanghai Volkswagen)
- SGM (Shanghai GM)
- Geely Motors
- Youngman Automobile Group
- Brilliance Auto
- SAIC
- Hercules (USA)
- Magna Drive (USA)
- Magna Massiv ( Canada )
- CAMI ( Canada )
Europe
- Magna Cosma Europe(France)
- Heuliez (France)
- Itca (Italy)
- FSO (Poland)
Japan
Mexico
-Ogihara
- Marujun
- Magna Estampados
- Magna Formex
- Magna MAS
Korea
- GMDAT
- KIA Motors
- HYUNDAI Motors
- SSANGYONG Motors
- SAMSUNG Motors
- HANIL E-HWA
India
- FORD
- TAFE
Malaysia
Latin America
- Proton
- Perodua
- GM Brazil
Autralia
- GM Holden
Topmetal Works Co., Ltd.