Transcript Document

Company Profile
- Suzhou Jincheng Precision Die Casting Co., Ltd, a Joint venture with Singapore
investor with total investment of US$ 42 million (RMB250 million).
- specialized in High Pressure AL Die Casting, CNC Precision Machining and
mechanical Assembly in Automotive, Telecommunication and industrial etc.
- total factory built up of 60,000m²
- 780 staff with senior engineers and skilled design, tooling, programming
engineers ration 1/5 of company.
- 23 units high pressure die casting machines tonnage ranging from 88Tons to
2000Tons.
- 160 units CNC machines and CNC turning machines.
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Engineering Center
- member of Suzhou die casting association.
- an very experienced team of die casting experts, professional tooling
design engineers.
- capable to provide comprehensive pre-sale service in 3D design, mold
flow simulation, mold manufacturing, die casting technic analysis, and
technological support for products developing to mass production.
- an automotive (industrial) project team and a telecommunications project team.
- established partnerships with SAIC and other well-known domestic and
foreign automobile manufacturers.
- more then 30 engineers and technicians with more than 15-20 years'
in die casting, CNC machining and surface finishing treatment.
- could optimize product design, machining technic, powder coating and
electroplating experience with customers' R&D team.
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Quality Certification
-certified by international authority accreditation organization with
ISO9001 (BSI) / TS16949 (BVQI) / ISO14001 (BVQI)
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Customer Best Supplier Certification
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Quality Policy & System
• focus on production process
• eliminate non-conformity in
production process
• control lead time
meeting customers' demand
• implementation of APQP, SPC,
MSA, FMEA, PPAP
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Main Inspection Equipments
CMM
ROHS Analyzing Machine
OBLE Spectrometer
Optical Projector
Universal Testing Machine Metallographic Microscope
X-ray NDT Testing Machine
Brinell Hardness Tester
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Main Inspection Equipments List
DESCRIPTION
MANUFACTURER
Optical Projector
China
CMM
Italy
South Korea / Germany JV
ROHS Analyzing Machine
China
MODEL
QTY
01
HERA sp
Dukin / Wenkel
05
EDX3000B
01
Metallographic Microscope China
NJF-1
01
Brinell Hardness Tester
China
HBRVU-187.5 01
Surface Roughness Tester
Japan (Mitutoyo)
178-923D
Salt Spray Tester
China
Height Gauge
Switzerland
V300+ /600+
01
Thickness Tester
Germany
XDL-B
01
Spectrometer
Germany
GS1000
01
X RAY NDT Tester
Switzerland/PRC
XG-1504T
01
01
01
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Die casting Workshop (180T,280T,420T,560T,630T,800T,1250T,1600T,2000T)
- all machines are equipped with automatic idling, automatic spraying
system, automatic extractor, conveyance belt system and holding furnace
- big tonnage m/c are equipped with ABB robot arm / KUKA Spraying robot
in order to improve the operating efficiency and stable quality.
- equipped with tool temp control unit and vacuum unit.
- 8 units of LPG / Natural Gas central melting furnaces
Vacuum Unit
(VDS-Switzerland )
Trimming and Reshaping
Equipments
Tool Temp
Control Unit
ShotBlasting
Machine
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Die Casting Equipments List
Name
Die Casting Machine
Specification
Unit
Remark
ZITAI / LK
180T,280T,420T,560T,
1600T,
unit
2 each
2 each
630T,1250T,
4 each
2000T
1 unit
TOSHIBA 800T
unit
2 each
IDRA OL 1600T
4000kg
unit
2 each
800kg
unit
unit
5
3
Vacuum Unit
SWITZERLAND
unit
1
Tool Temp Control
Unit
SWITZERLAND
unit
6
Trimming And ReShaping Equipments
unit
14
Shot Blasting
Machine
unit
Central Melting
Furnace
Auto idling, Auto
extractor, Auto
Spraying unit, Holding
Furnace ,KUKA Robot
Arm / Spraying
ABB ROBOT ARM
VDS, PROVAC
5
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Die Casting Tooling Workshop
- tooling design and manufacturing are vital to develop new products
and fast responsiveness to market demand.
- provide in-house maintenance & overhauling capability
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FIPG
- For EMI Shielding and Water Proofing Gasket Dispersing
- 4 Axial Rotary Nozzle, capable to dispense abnormity feature
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CNC Machining Center & Support
- 160 sets of CNC Machine centers (10 units
of US Haas VF3, 18 units Japan Fanuc T14i-Ee,
78 units of Korea KIA (3 sets of HMC), 14 units
Taiwan Wintec-MV45, 34 units of US Akira Seiki
- 60 strong teams of CNC programming & set
up engineering technicians.
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CNC Machining Equipments list
DESCRIPTION
MANUFACTURER
MODEL
QTY
ACCURACY
(mm)
Wintec (Taiwan)
MV-45
14
HAAS (USA)
VF-2
10
(Integrated with 4 axial)
VX380TD
35
KIA (Korea)
VX400
30
±0.005
VX500
10
±0.002
CNC Machine Center
KH-40G（HMC） 3
CNC Turning
Machine
NC Milling Machine
Fanuc(Japan)
T14i-Ee
18
AKIRA SEIKI (USA)
HV4.5A / V4
XP/ V3 XP
34
Bao Ji
China
Ti40/50
4
±0.005
XK 5325
4
±0.005
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Electroplating & Powder Coating
- surface treatment services, Electroplating &
powder Coating. (Cu,Ag,Ni,Chromating etc)
- equipped with automatic-powder coating lines,
automatic plating production lines and
preliminary treatment lines
- inspection equipments: impact tester, film
thickness tester, color difference tester, gloss
tester, salt spray tester.
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Flexible Production & Testing Lines
- special design Multi spindle production equipments for automotive
products and general motors.
- increase efficiency, improve stability.
- leak test equipments (dry or wet) for inspection of porosity control and 100% Leakage
- impregnation equipments, improve micro-porosity.
- Automatic ultrasonic cleaning and drying equipment.
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Automotive Application
- mainly Transmission Gear box housing, engine
oil-pump housing, engine component, engine
vibration bracket.
- Customer (under the SAIC group and others) :
- LiuZhou Automobile Transmission Co.,Ltd.
- Shanghai Auotombile Gear Works.
- ShenYang Jinbei.
- ZhuZhou Accurate Drivetrain Co.,Ltd.
- Dana (USA)
- Stackpole International (USA)
- Cummins (USA)
- Continental Contitech (German)
- Kawasaki (Japan)
- Trelleborg AB (Sweden)
Automotive Parts
Production Line
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Automotive Parts
Transmission Gear Box Housing, Engine Vibration Bracket, Engine Oil Pump,
Engine Oil Sump Housing
Automotive Parts
Transmission Gear Box Housing, Engine Vibration Bracket, Engine Oil Pump,
Engine Oil Sump Housing, Timing Gear Cover, Oil Sump, Water Pump Housing etc.
Telecommunication Parts
- since the setting up JINCHENG had deeply
involved into the manufacturing of
telecommunication products (example, filter
housing, cover, heat sink, PA, RRU/RRH ).
- past 7 years we had accumulated allot of
experiences with achievement in R&D and
able to provide good quality parts with
reasonable pricing and supreme customer
service.
- our service was proven with highly customer
recognition in the "Yangtze and Pearl
River Delta“ and oversea.
Telecommunication Products
Production Line
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Telecommunication Parts ( Additional )
RRU/RRH/Filter Housing/Cover : AL Die Casting, CNC Machining, Plating
& selective plating, Powder Coating, FIPG, Assembly &100% leakage test.
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Casting Also Can do it : “Thinner & Taller Fins” (JAPAN/KOREAN)
Height : 55mm-62 mm, Wall Thickness : 1.3mm-1.8mm, Angle : 1.3°
Yield : 85%
Capacity : 2000 Tons, 400pcs per day (size : L:520mm X W:380mm X H:110mm)
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General Industrial Application
- JINCHENG business scope had extended into
the wide range of industrial application area.
- generator housing, cylinder head, motor cover,
housing, alternator housing & cover, mower
equipment, industrial pumps housing, out board
motor housing etc.
- able to provide better service into customer
products development, mass production and off
course reasonable pricing.
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General Industrial Parts
Genset Engine Housing, Electric Motor Housing, Motor Flange, OBW, LED Lighting,
Hydraulic Housing
DFM with Customer R&D Team : Pro-E, Master Cam, Auto-Cad :
Tooling Design
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DFM with Customer R&D Team ( Various type of software : ANYCAST,
MAGMA : Mold Flow Simulation )
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Growth in Sales (4 years)
350
300
250
200
RMB (million)
150
100
50
0
2009
2010
2011
2012
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Market Sector
Telecom
Automotive
Industry
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Customer
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Your One Stop Shop Die Casting
Thank
Partner -Thank
Youyou
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SUZHOU JINCHENG PRECISION DIE CASTING CO.,LTD.
No.9 Zhen Tai Road, Tai Ping Industrial Park
Xiangcheng Area, Suzhou, Jiang Su, China. 215137
Tel: 0086-512-65438088 HP: 0086-013906209448
Kelvin Lee, Executive Director/Share Holder, International Business [email protected]
(updated 31.MAY. 2013, KL)