Transcript Tower Products Presentation, Aster Teleservices Private

on
by
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Profile – Manufacturing Locations
Profile – Global Presence
Profile – Towers Design & Development
Tower – Fabrication Facilities
Towers Categories
Historical Volume Shipped
Clients
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Manufacturing Facility
 Towers
o
o
Hyderabad -2 Units
Raipur
-2 Units
 Monopoles
& High
Masts
o Hyderabad -1 Unit
 All
Manufacturing
Facilities are
Approved by BSNL,
TEC Wing and PGCIL
as a Part of
Infrastructure
assessment
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Kabul
Kathmandu
Riyad
Sharjah
Hyderabad
Douala
Colombo
Nairobi
Dar Es Salaam
Mauritius
Legend
Towers Shipped up to
March 31st 2014
Regional office
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Design
Lattice
Cell
Detail
Lattice
Transmission
Certification
Lattice
Sub-station
Lattice
Broadcast
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Prototype
Monopoles
Fabrication
Lattice
Windmill
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 Aster engineering division has qualified and experienced structural
design engineers. We have developed over 200+ designs complying
with multinational tower standards.
 Towers are designed using latest software based programs taking into
account various parameters such as
Added Loads
- Antennae, Conductors, Ground Wires,
Insulators, Lights and Other
Accessories etc.,
Climatic Loads
- Wind, Seismic, Ice and Temperature
etc.,
Technical Considerations - Topographical Factor, Dynamic Effect
of wind, Risk Coefficients, Factor of
Safety, Certification Standards
requirements etc.,
Ctnd.
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 Design software utilized
PLS-Tower v12.10
iTOWERS Designer TL
iTOWERS Designer MW
MS Pole ver.6
STAAD.Pro 2005
PLS-Pole v12.10
 Design standards utilized
IS 875:1987 and IS 802:1995/1992
EIA/TIA-222-G
SEI/ASCE 10-97 & 48-05
BS8100-1:1986, BS8100-3:1999
AS3995-1994
SABS
ILE TR7,2000
Indian
American
American
British
Australian
South African
British
 Designs validated by Structural Engineering Research Center (SERC),
Chennai, Govt. of India; Indian Institute of Technology (IIT)-Chennai;
Central Power Research Institute (CPRI)
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 Generation of Bill Of Material (BOM)
 Shop floor drawing for manufacturing
 Assembly drawing for field installation
 Software utilized
 bocad-3D
 AutoDesk Inventor 2011
 progeCAD 2010
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 Dedicated independent prototype assembly units
 In House Proto Test Facility
 Spectro Analyzer for Materials Strength measurement
 Prototype inspection done by internal QA Team, Third party & by
Customers also as applicable for the final approval and for Mass
production
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– Geographical Spread
- 3 Strategic Locations
– Manufacturing Facilities - 8 Self Driven Units
– Human Resources
- Highly Skilled
– Sophisticated Machinery - Meeting the Industrial Standards
– Fabrication Capacity
– 142,320 MT/Annum
– Galvanization Capacity - 187,320 MT/Annum
– Quality Certification
- Accredited With ISO 9001:2000 & 14001:2004
– Quality Assurance Plan - As Mutually Agreed upon with Customer
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More information
– Fabrication Capacity
– 52,200 MT/Annum
– Galvanization Capacity – 108,000 MT/Annum
– Machines - Lattice Towers
• CNC -Plasma cutting machine
• CNC -Angle cutting, Hole and Stamping machines
• Notch cutting machines
• Angle bending machines
• Angle cropping with stamping
• Radial drilling machines
• Induction furnace for heating bend portion
– Machines – Monopoles
• CNC operated press brake
• CNC Plasma profile cutting machine
• Pole closing and welding machine
• Pole straightening machines
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More information
Materials Dispatch Yard – Telecom Towers, Domestic
Materials Dispatch Yard - Transmission Towers, Domestic
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More information
− Fabrication Capacity
– 30,000 MT/Annum
− Galvanization Capacity – 30,000 MT/Annum
− Machines - Lattice Towers
• CNC –Plasma cutting
• CNC – Angle punching and stamping
• CNC – Plate punching and stamping
• Angle cropping with Stamping
• Hydraulic press machines for angle cutting, hole and number
punching machines
• Notch cutting machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines
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More information
36,000 MT Capacity, Galvanization unit
40 m GBT Materials Bundles at Materials Yard, Domestic
Materials Dispatch Yard, Domestic
BSNL’s TEC-GR 60 m Prototype Assembled at Proto Yard
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Materials Dispatch Yard, Telecom Towers, Domestic
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− Fabrication Capacity
– 10,800 MT/Annum
− Machines - Lattice Towers
• Hydraulic press machines for angle cutting, hole and number
punching machines
• Notch cutting machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines
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More information
– Fabrication Capacity
– 21,000 MT/Annum
− Galvanization Capacity – 21,000 MT/Annum
− Machines - Lattice Towers
• CNC – Angle punching and stamping
• CNC – Plate punching and stamping
• Angle cropping with stamping
• Hydraulic press machines for angle cutting, hole and number
punching machines
• Notch cutting machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines
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More information
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More information
– Fabrication Capacity
– 24,000 MT/Annum
− Galvanization Capacity – 24,000 MT/Annum
− Machines - Lattice Towers
• CNC – Plasma cutting
• CNC – Angle punching and stamping
• CNC – Plate punching and stamping
• Angle cropping with stamping
• Hydraulic press machines for angle cutting, hole and number
punching machines
• Notch cutting machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines
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More information
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More information
– Fabrication Capacity
– 4,320 MT/Annum
– Galvanization Capacity – 4,320 MT/Annum
– Machines - Lattice Towers
• Hydraulic press machines for angle cutting, hole and number
punching machines
• Notch cutting machines
• Angle cropping with stamping machines
• Angle bending machines
• Radial drilling machines
• MIG welding machines
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More information
Plasma Cutting Machine
CNC Machine
Poles Straightening Machine
Press Break of 1,280 Tones Capacity to
Press Poles up to 12m Length
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Spectro Analysis Test Facility
Tensile and Band Testing Equipment
Soil Testing Laboratory
Impact Testing Equipment
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Material Chemical Property Testing Laboratory
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 Transportation to
customers is done by both
sea and Air ways
 Materials are Packed in 20
feet and 40 feet containers
as per the requirement
 Containers placed on
Trailers transported up to
nearest Port
 All the containers shipped
properly under proper and
strict supervision of our
Transportation Agents
 Different towers are loaded
into the same container
with color coding and can
be easily identified based
on the site.
Cntd.
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International packing standards adhered to
 Description of packing material with Customer Name, Batch No,
Location etc. is mentioned on the packed items.
 Wooden cases are used for packing of small Plates. Packing is done
using Jute strip and bags.
 Sufficient care is taken in the process of storing, packing and
Handling of Galvanized products.
 During Transportation adequate ventilation is provided to prevent
white rust or wet storage stains.
 Post treatment like chromating done to minimize the chances of
formation of white rust and Silica jell for de-oxidation effects.
 NS Toner and Stripping dispenser of ITW Signode are used for
metal strapping mechanically.
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Raft Tower Foundation
Inside View of a 150 m TV Broadcast Tower at Sagar, MP, India
Cell Site on completion of all Civil
Works, AP, India
Civil Raft Foundation constructed for 40m Tower
Installed for US Army, Afghanistan
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More information
400 kV Transmission Line Tower at
Sonipat, Haryana, India
40 m Square Angular GBT installed for
Bharti AirTel, AP, India
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50 m Square Angular Ground Based Tower
installed for Roshan at Logar, Afghanistan
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More information
40 m Monopole Designed, Supplied and
Installed for Ericsson India Pvt Ltd at
Bengaluru International Airport
149 m FM Tower Designed, Supplied and
Installed for BECIL at Delhi Which is shown
in all templates of this presentation
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50 m Windmill Tower supplied for
Vistas RRB Ltd, TN, India
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Description
Total
In Domestic Market
Power Transmission Towers Design, Fabrication & Supply
Substation Structures Fabrication & Supply
Telecom Towers Design, Fabrication & Supply
Broadcast Towers Design, Fabrication & Supply
Monopoles / High Masts Design, Fabrication & Supply
Windmill Towers Fabrication Supply
227,501 MT
7,708 MT
31,156 Nos
49 Nos
13,251 Nos
34 Nos
In Overseas Market
Telecom Towers Design, Fabrication & Supply
Broadcast, Radar Towers Design, Fabrication & Supply
Power Transmission Towers Design, Fabrication & Supply
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20,580 MT
34 Nos
17,550 MT
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More information
Note: Logos used in this presentation are proprietary of the respective companies
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