Transcript 명지대 환경소재
고분자 환경 소재 고분자 분리막 및 자성이온교환수지 정범석 고분자하이브리드연구센터 한국과학기술연구원 Polymer and Colloids Lab, Korea Institute of Science and Technology 고분자 분리막 고분자 분리막 (membrane)기술 이란? 기공 및 물리, 화학, 생물학적 특성을 이용해 혼합물로부터 특정 성분을 분리, 농축, 재이용하는 고분자 물질을 재료로 한 filter로써, 환경/공업 분야 등 광범위한 영역에서 적용되고 있는 기술. 수처리막 기능 내오염성 및 내화학성이 우수한 정밀여과막 및 한외여과막 혼합 액체의 입자 분리, 정제 및 재이용에 탁월한 효과 용수 처리 - 초순수, 무균수 제조, 해수 담수화, 음료수 폐수 처리 - 전착 도료 회수, 오일폐수 분리, 중수도재이용 식품 공업 – 탈지유 농축, 음료의 청정화 바이오 산업 – 단백질 분리 농축, 효소 정제 이용 분야 수처리막의 기능과 이용분야 Colloids Algea 100 m Dissolved salts Ca, Mg, Na Organic macromolecules Bacteria Pollens Organic compounds Viruses Yeasts 10 m 1 m 0.1 m 0.01 m 0.001 m 0.0001 m Reverse Osmosis Nanofiltration Ultrafiltration Microfiltration Sand filter 분리막의 친수화 와 fouling 분리막 친수화 처리기술 분리막 표면처리 기법 Chemical modification Surface polymerization Polymer coating (예) 소수성 PE막에 친수성 화학종 도입과정 Hydrophobic PE R C * n * n O O O O grafting O O 대표적 수처리용 분리막 소재 polyolefin 계열 : PE, PP polyether 계열: PSf, PES polyacryl 계열: PAN n * HO O HO hydrolysis O n * Hydrophilic PE 친수성 고분자를 이용한 분리막 개발 분리막 소재용 고분자 Polymers water Structure RO O Cellulose Acetate (CA) RO O 59±3 O R x RO OR O OR CH3or H R= Polyacrylonitrile (PAN) 57±3 x N CH3 Polycarbonate (PC) O O CH3 O Polyimide (PI) x O N O N O O N O Polyproplene (PP) 79±2 N O x O 83±2 x CH3 CH3 Polysulfone (PSf) 78±1 O O S O O CH3 Polyethersulfone (PES) O S O x O F x 82±2 92±2 F Polytetrafluoroethylene (PTFE) x F O F 117±2 Classification of Polymeric Membranes Symmetric dense porous Asymmetric porous porous with skin macrovoid macrovoid with skin Method for Polymeric Membrane Preparation TIPS (Thermally Induced Phase Separation); Change in casting solution temperature. Air-Casting and Evaporation; Evaporation of the volatile solvent in casting solution. NIPS (Nonsolvent Induced Phase Separation); Change in composition by the addition of nonsolvent. Exposure to vapor or immersion in nonsolvent bath. Asymmetric membrane formation Phase separation by immersion precipitation Polymer + solvent(s) Nonsolvent (bath) • Typical morphology of asymmetric membranes skin sublayer finger-like sponge-like Phase separation and membrane formation Phase inversion method (immersion precipitation method) • immersion of polymer solution into a coagulation medium • exchange of solvent with nonsolvent • phase separation occurs NS Polymer binodal line NS NS P+S composition path Solvent S Nonsolvent Hollow Fiber Fabrication Process : bore liquid polymer solution bore liquid polymer solution spinning nozzle Flat Sheet Fabrication Process : polymer solution knife porous support fabric Membrane morphology Thermodynamic parameters Choice of solvent/nonsolvent pairs Polymer concentration Composition and temperature of gelation medium Composition and temperature of polymer solution Kinetic parameters Exchange rate of solvent/non-solvent pairs Diffusion of polymer Coalescence of phase-separated domains Membrane Morphology ; Solvent effect (a) PI/DMSO 15wt% (b) PI/NMP 15wt% Solution Viscosity 30000 Viscosity (cP) 25000 PI in DMSO PI in NMP 20000 15000 10000 A 5000 0 10 15 Concentration (wt%) 20 Phase Diagram PI PI 80 binodal spinodal tie-line cloud point critical point gelation point 80 20 90 90 10 100 100 Water DMSO 0 10 20 0 NMP 0 Water 10 20 Membrane Morphology; temperature effect (a) (b) (c) (a) PI/NMP 19 wt% (b) PI/DMSO 15 wt% at 45OC solution (c) PI/DMSO 15 wt% at 30OC bath Membrane Morphology ; cosolvent effect GBL/NMP: 100/0 40/60 80/20 20/80 - Sponge-like finger-like as NMP content increases - Heat of mixing effect is clear 60/40 CH3 N 0/100 C O 1-methyl-2-pyrrolidinone (NMP) O C O g-butyrolactone (GBL) Membrane Morphology ; coagulation bath 10/1 10/2 10/3 10/4 Ratio of water/NMP is given by Vol/Vol. Membrane Morphology: polymeric additives 10k 40 k PVP concentration: 5 wt%. 360 k Membrane Morphology ; additive effect PI: 15 wt%, PVP 40k, solvent: NMP (high affinity with water) macrovoid suppression PI: 15 wt%, PVP 40k, solvent: GBL (low affinity with water) PVP: 0% 1% 3% macrovoid promotion 5% 8% Membrane Morphology ; Inorganic addives 1 wt% LiCl 5 wt% LiCl 3 wt% LiCl 5 wt% CaCl2 5 wt% LiCl Nonsolvent: water/MeOH (2/1). 5 wt% MgCl2 Observation of phase separation Optical microscope Recording to animation file Plotting depth vs. time water drop optical microscope polymer solution ※ An optical microscope snapshot of the progress of phase-separation 3 sec 7 sec 11 sec 18 sec Phase separation rate 600 NMP GBL/NMP: 20/80 GBL/NMP: 40/60 GBL/NMP: 60/40 GBL/NMP: 80/20 GBL Length (mm) 500 400 - Diffusion process - Decrease as GBL content increase (effect of heat of mixing) 300 200 100 0 0 1 2 3 4 5 Square root time (s1/2) 6 7 Solvent diffuse-out rate Observation of solvent diffuse-out - NMR spectroscopy polymer solution - Advantage in mixed-solvent system - Measurement in different immersion time - Plotting calculated value vs. time D2 O