Electron Microscopes Scanning electron microscopes (SEM) Transmission electron microscopes (TEM) System components Theory of operation Sample Preparation Vendors FNI 2C EM.
Download ReportTranscript Electron Microscopes Scanning electron microscopes (SEM) Transmission electron microscopes (TEM) System components Theory of operation Sample Preparation Vendors FNI 2C EM.
Electron Microscopes Scanning electron microscopes (SEM) Transmission electron microscopes (TEM) System components Theory of operation Sample Preparation Vendors FNI 2C EM 1 The Electron Microscope History of the electron microscope Types of electron microscopes SEM TEM Cryo Atmospheric Theory of operation Electron beam specimen interaction Detectors Specimen preparation The electron gun The five axis stage Electron Microscope Images System components FNI 2C EM 2 Introductory SEM Text http://www.jeolusa.com/SERVICESUPPORT/Application sResources/ElectronOptics/DocumentsDownloads/tabid/ 320/DMXModule/692/Command/Core_ViewDetails/Defa ult.aspx?EntryId=257 FNI 2C EM 3 Ernst Ruska Invented the electron microscope in 1931. The electron microscope obtains images by scanning the surface of a sample with a beam of electrons. http://nobelprize.org/physics/laureates/1986/ruska-autobio.html FNI 2C EM 4 Older SEM control panel FNI 2C EM 5 Modern SEM in operation FNI 2C EM 6 My Ant Rosie with a Micromachined Part FNI 2C EM 7 Microscopic Crystal Garden in Concrete Sample FNI 2C EM 8 Computer Chip Cross Section FNI 2C EM 9 Leaf FNI 2C EM 10 Red Blood Cells FNI 2C EM 11 CVTC SEM FNI 2C EM 12 Scanning Electron Microscope Components Column Console Display Chamber Control Panel FNI 2C EM 13 SEM Theory of Operation An SEM is usually operated under high vacuum of 10-4 Pa or 10-6 Torr. There is a large voltage difference between the anode and the electron gun cathode typically 10 kV to 40 kV. When current begins to flow through the filament then electrons begin to be emitted from the filament through field emission. The electrons are accelerated down the column by the electric potential. Electrons pass through a series of apertures and magnetic lenses. The final magnetic lens brings the electron beam into focus on the surface of the sample. FNI 2C EM 14 Scanning Electron Microscope Components Electron Gun Condenser Lens Scan Coils Final Lens/ Focus Electron Beam Final Aperture Sample Secondary Electron Detector FNI 2C EM 15 SEM Theory of Operation The scan coils raster the beam back and forth over the surface of the sample. Secondary electrons are drawn into the secondary electron detector and amplified. The signal is translated into bright and dark areas on the monitor. Magnification is determined by the amount of area scanned. Magnification can range from 10x to 500,000x Resolution is approximately 1 nm. FNI 2C EM 16 Electron Beam Specimen Interactions ~3 nm FNI 2C EM 17 Inside an SEM chamber Final lens Secondary electron detector FNI 2C EM Backscattered electron detector 18 Inside CVTC’s SEM chamber Final lens Secondary electron detector FNI 2C EM Backscattered electron detector 19 Sample Preparation FNI 2C EM 20 Specimen Preparation Specimen Solid Non-solid Surface preparation Conductive Dryable Non-conductive Biological specimen preparation Non-dryable Low moisture High moisture Metal coating High vacuum High accelerating voltage High Vacuum Low accelerating voltage FNI 2C EM Low vacuum High vacuum Cryo-technique 21 Sample Preparation Samples will usually need to be prepared in some way for viewing in an SEM. Often a coating of gold, palladium or carbon is applied to the sample if the sample is not conductive. Sometimes a cross sectional sample is required. To prepare a cross section sample it is first mounted in epoxy. After the epoxy has hardened the sample is polished on a polishing wheel with different grades of sand paper and grit. Finally a slurry of sub micron particles can be used to prepare the surface of the sample. The sample may then be treated with different chemicals to highlight different features of the sample. These “stains” include HF and Wright etch for semiconductors. 4% nitric acid in methanol for stainless steel After the sample is stained then they will be coated with a conductive layer. FNI 2C EM 22 Sample mounting Sample Colloidal Graphite or Silver Carbon tape Specimen Stub FNI 2C EM 23 Mounted sample preparation Compression mount sample in plastic block Sand sample on successively finer sand papers. Rotate 90° between grits and inspect under a microscope to ensure previous scratches are polished out. FNI 2C EM Polish with successively finer polishing slurry. (5 micron to .1 micron) until no scratches are visible under a microscope. Sample may need to be stained or etched with acid after this. 24 Sputter coating Electrically insulating samples must be sputter coated with a layer of metal usually Palladium or Gold. This reactor uses argon excited into a plasma. The argon ions smash into the metal target knocking atoms off like billiard balls. The atoms deposit onto the sample to form a continuous layer. This allows electrons from the electron beam to flow to ground. FNI 2C EM 25 Biological Sample Preparation Obtain the sample. This may involving toming or obtaining thins sections with a razor blade Fix the sample with gluteraldehyde This is causes cross linking among proteins similar to embalming Displace the water with successively more concentrated ethanol. This may take several hours. Displace the ethanol with liquid CO2 and dry in the critical point dryer to avoid drying with a meniscus. FNI 2C EM 26 Critical Point Dryer – Caution this operates under high pressure! FNI 2C EM 27 Electron Gun FNI 2C EM 28 Thermionic Emission In thermionic emission a cathode is heated to a high temperature, typically over 1000 K, by flowing electrical current through the filament. This reduces the work function for removing an electron. There are two main types of thermionic cathodes. Tungsten (W) Lanthanum hexaboride (LaB6) FNI 2C EM 29 Tungsten Cathode Tungsten Cathode – A filament of tungsten wire is bent into a point. Current is passed through the wire causing it to heat to 2800 K. The work function for removing an electron from a tungsten cathode is Ew = 4.5 eV. Tungsten cathodes are inexpensive but they tend to burn out eventually like a light bulb as tungsten atoms evaporates from the surface of the filament. Temperature: 2800 K. Work function: Ew = 4.5 eV. Current density: 5 x 104 A/cm2 Electron source size: 20 μm Lifetime: 50-100 hours Vacuum: 10-4 Pa FNI 2C EM 30 LaB6 Cathode Temperature: 1800 K. Work function: Ew = 2.4 eV. Current density: 2-3 x 105 A/cm2 Electron source size: 10 μm Lifetime: 300-500 hours Vacuum: 10-2 Pa FNI 2C EM 31 Cold Cathode Field Emission Gun A very sharp tip (<100 nm) The electric field at the tip is > 107 V/cm. The potential barrier becomes very narrow as well as reduced in height. Electron tunnel through the barrier and leave the cathode. Brightness: 107 A/cm2 Temperature: Room temperature Brightness: 2-3 x 105 A/cm2 Electron source size: 5-10 nm Lifetime: One year or more Vacuum: 10-8 Pa High resolution Can image nonconductive materials at low accelerating voltage (1500 eV) FNI 2C EM 32 Electron Acceleration Example Consider an electron emitted from a 30 kV electron gun. Calculate how fast it is going (compared to light speed). Calculate its ultimate resolution. Assume a tungsten cathode KE = Eγ-w h = 6.626 x 10-34 m2kg/s KE = ½ mv2 c = 2.998x108 m/s 1 eV = 1.602 x 10-19 J h λ= mv me = 9.11x10-31 kg FNI 2C EM 33 Sample Stage The sample is typically placed on a five axis stage in the vacuum chamber. The five dimensions in which the sample can be moved are: X Y Z Rotation Tilt FNI 2C EM 34 A Five Axis Stage Z X Y Tilt Rotation FNI 2C EM 35 Venting the chamber FNI 2C EM 36 Imaging FNI 2C EM 37 Brightness and Contrast FNI 2C EM 38 Brightness and Contrast FNI 2C EM 39 Spot size 70 FNI 2C EM 40 Spot size 18 FNI 2C EM 41 Spot size 35 FNI 2C EM 42 Stigmatism FNI 2C EM 43 Stigmatism Stig X Stig Y FNI 2C EM 44 Secondary vs. Backscattered FNI 2C EM 45 Backscattered Electron Images Scan mode 2 (too fast) FNI 2C EM 46 Backscattered Electron Images Topographical Mode Compositional Mode FNI 2C EM 47 Burr FNI 2C EM 48