Presentation to Hi Tech Defence Innovation Forum Agenda HAL - Indian Defence Preparedness Challenges for India Inc HAL & National Initiatives India.
Download ReportTranscript Presentation to Hi Tech Defence Innovation Forum Agenda HAL - Indian Defence Preparedness Challenges for India Inc HAL & National Initiatives India.
Presentation to Hi Tech Defence Innovation Forum Agenda HAL - Indian Defence Preparedness Challenges for India Inc HAL & National Initiatives India and Civil Aerospace Avenues for Development IDSA– Pondering Points Hindustan Aeronautics Limited India’s Flagship National Aerospace Company Largest Defence Public Sector Company Record sales of Rs 14316 Crs ** * Korwa 19 Production and 10 R&D Centers Kanpur Lucknow Work Force – 33000 + Exports to over 20 countries * Barrackpore Nasik * Koraput Hyderabad * Bangalore * * Kasargod * HAL – Learning Organisation Creativity & Innovation are keys to our business continuity Filed 174 patents in last one year R&D Expenditure of Rs 1750 Crs (12.2%) In house Design & Development of 15 platforms Current In House Design & Development Current Co Development HAL – Enabling India 81% 87% 100% 41% 61% 41% 49% Helicopters, 100% Fighter Aircraft Trainer Aircraft IAF Helicopters Transport Aircraft Trainer Aircraft Transport Aircraft Helicopters Indian Navy Indian Army All satellite structures launched by ISRO till date Designed & Developed first airworthy Turbo Jet Engine in India (PTAE-7) Has supplied structures for nation’s Mars Orbiter Mission HAL & Aerospace Ecosystem Development Northern Zone 173 12 41 2 41 2 77 22 1 2 7 Western Zone 526 18 493 2 1119 Kerala 15 73 Eastern Zone 94 334 151 Overall Vendor Base 2412 Value of indigenous sourcing ~ 1195 Crs Southern Zone 1619 Domestic A&D – R&D Efforts R&D INVESTMENT AS % OF TURNOVER HAL BEL BEML MIDHANI 7.5% HAL is the biggest investor in R&D efforts amongst DPSUs as well as major Private Indian Industries entering defence sectors 3.3% 7.0% 3.3% 2.6% 3.3% 0.7% 3.3% 0% 2% US A&D Average 4% 6% HAL Vs Other DPSUs 8% 10% R&D INVESTMENT AS % OF TURNOVER M&M 3.3% Ashok Leyland 3.3% Bharat Forge 0.3% L&T 0.3% Tata Power HAL Source : Company information & Annual reports 2010-11 available on web-sites, US average pertains to for US A&D majors 2.8% 2.6% 3.3% 3.3% 0.1% 3.3% 3.3% 0% 2% US A&D Average 7.5% 4% 6% 8% HAL Vs Private A&D Industries 10% “Challenges for India Inc” Challenges for India Inc Three Major Challenges Economic External Security Internal Security INDIA : “Striking a Fine Balance?” Economic Paradox India is the second most populous Country in the world, but Ranks a distant 134th on Human Development Index India has the second largest workforce in the world, yet in terms of Exports (percentage of GDP) secures 100th place India ranks 6th in the world in terms of Patent Applications, but comes a distant 55th in terms of high technology Exports India has the 9th place in the world for its 17 Nuclear Power Reactor Units, yet 35% of its population has no access to electricity 29.8 % of its population lives below poverty line External Security Challenges 25 of the 60 states, at highest risk of failure are located in Asia Indian borders – 7,000 km of coast and 15,000 km of land border Indian Republic is in an increasingly insecure security environment with threats from all around. Source: http://www.fundforpeace.org/global/library/cfsir1210-failedstatesindex2012-06p.pdf “HAL and National A&D Initiatives” BK Chaturvedi Report Govt constituted BK Chaturvedi committee for strengthening HAL’s contribution to the country HAL to gradually shift its role as system integrator HAL to strive for outsourcing 50% of total workload in terms of SMH HAL to focus on R&D / Development of Composites materials Investments in aviation metallurgy – Working with MIDHANI Design and Development of 25 kN Thrust class Engine HAL to pursue the business of UAVs BK Chaturvedi Report Acquisition of companies abroad for technologies through Empowered Committee of Secretaries Setting up of National Aeronautics Commission Modernisation / Capacity Augmentation HAL to establish aeronautics university or collaborate with some universities for expansion of aviation sector capabilities Light Combat Aircraft - Tejas Completed more than 2290 flights 15 (7 LSP, 6 PT, 2 TD) ADA commitment for IOC – Nov ‘13 HAL geared up for production post certification LCA – A National Effort * SAG * IIT * DSC DELHI CHANDIGARH DEHRADUN * DESIDOC * SSPL * CSIO * TBRL * DEAL * IRDE * IAF * NPL AGRA NAGPUR * OF-Ambajhari * Firth India AMBALA JODHPUR * VAISESHIKA * DL BARODA * IPCL * MS university * GSFC * ADRDE LUCKNOW * HAL * RDSO * RCMA KANPUR * CSDO * HAL * MARS Auto * DMSRDE * IIT AHMEDABAD KORWA * HAL * NID * NML * HAL * Polymer ent. KOLKATA PUNE * ARDE * NCL * TRDC * Calcutta university * Jadhavpur university * UBEST * IAT * AID KHARAGPUR * IIT MUMBAI * BARC * IBP * IIT * NCML * SAMEER * L&T * NCST * TIFR * SASMIRA * OF-Ambarnath KORAPUT * HAL BANGALORE * ADA * HAL * ADE * DARE * ALISDA * CAIR * CASSA * CMTI * CEMILAC * CABS * DEBEL * GTRE * HMT * CSM(P)Ltd * IRIS * LRDE * IAM * IAF * DG-AQA * IISc * Jindal * MTRDC * NAL * Kumaran * BEL * MUSA * RVCE * TCE * WIPRO * WIDIA * TCS * BHEL * GTTC * ASML * Accord * Dynamatic hyd. * Transtec-India * Turbotech * Software engg(P) Ltd * Southern electronics * AMADA Tools * Spectrum COCHIN * Cochin university * INDAL * NPOL Guwahati * IIT JAMSHEDPUR NASIK * HEMRL * R&DE(E) * RDE VARANASI * BHU THIRUVANANTHAPURAM * VSSC * KELTEC * ER&DC BHUBANESHWAR * NALCO VISAKHAPATNAM * NSTL * BHPV CHENNAI * CVRDE * ARC * IGCAR * IIR * HVF * SAMEER * SERC * VIVASONIC * Centre for reliabiilty TRICHY * BHEL * High Energy Batteries COIMBATORE * PSG KARAIKUDI * CECRI HYDERABAD * BHEL * ANURAG * CCE (R&D) * DLRL * CV * MCEME * ECIL * Midhani * NFL * OF-Medak * Osmania. * IICT university * BH * NFC * NFMDC * RCI * RCMA * CPDC * KOBASHI * Praga * ARCI tools * Vision Labs * DoAC-ASL * HAL * CMFI * DMRL * DRDL * MTAR * OMC MMRCA Super Plastic Forming Canopy Fragilisation Circuit Thermo Plastic Composite Microwave & digital jamming controller Robotic Riveting FADEC AESA Radar Co-Cured Composite Stiffened Parts EW Suite Titanium Alloy Super plastic Forming NC Loom manufacturing Radio Crystallography MMRCA Supply Chain Challenges Supplies Accessories 70+ French OEMs 20+ Indian Production Agencies Good Example of Public Private Cooperation IPR s stay within country Aerospace Structural Incoherence India started off early in Aerospace(1940) Indian Space and atomic programme started 2 decades later Need for Opinion synergy and cohesion Pointed out by many committees – Recent is BK Chaturvedi commiittee • Quote “To consolidate capabilities in design & development (D&D), a Design, Development and Technology Management Governing Council chaired by Raksha Mantri may be set up. This may provide major policy directions. The Governing Council may be supported by a Design & Development Management Board and the entire pool of D&D personnel should be placed at the disposal of the Board. The Board may be chaired by Director, D&D, HAL and include representatives from CSIR and DRDO.”Unquote • Quote “Pooling of R&D Resources: Conceptual frame work of existing aviation R&D organisation in India needs to be revisited. The Design organizations involved in the field of aeronautics should be brought under one roof while retaining their administrative autonomy.” Unquote • Quote “If India wishes to be a global player in this field, there is a need to set up an Aeronautics Commission. …….All the institutions in the Military and Civil Aviation sectors could be brought under the umbrella of this Commission.” Unquote “India & Civil Aerospace” Civil Aerospace in India Some Facts …… CAGR of 14% - Last 10 years Air Traffic to Double by 5 to 7 Years Period Passenger Volume - 2020 ~ 35 Crore 1032 new aircraft ~ Rs 75900 Crores by 2028 would be inducted by Indian Aviation Industry * By 2020 India will be the 3rd largest aviation market in the world National Priority : Having flagship Civil Product Economies survive on Civil Business – Brazil, USA, Europe * Study By CAPA, 2012 NCAD & HAL Planning Commission mandate – HAL to be the nodal agency NMCC identified as the program coordinator Envisaged over Rs 7500 Cr project Design – Rs 4325 Crs Production – Rs 3200 Crs Quote from BKC Committee Report Quote “National champions in Europe have become part of European Aeronautics Defence and Space (EADS.) Both the global leaders, Boeing and EADS are in both the civilian and military spheres as there are synergies. India’s capabilities in the field of Aeronautics have been created in HAL. These can easily be used for diversification in the civilian segment. It is suggested that as the proven Indian entity with the necessary wherewithal, HAL should spearhead the Aviation Business instead of creating several players in an industry which is technologically complex and is highly capital intensive. HAL has the resources to attempt this.” Unquote Civil MRO Landscape in India India will be the fastest growing country for air travel in next 10 years Current Share of India in world MRO Market is 1 % of 41.8 BUSD Total commercial fleet size is in excess of 430, expected to double in next 5-7 years MRO is the third largest component(~15%) of the operating cost of an airline Indian MRO Market is projected to balloon up to 2.6 BUSD by 2020 growing 10% per annum Civil MRO Landscape in India “Advantage India” Low Labor Cost (35$ per man hour in India vs. $ 60 in South East Asia & even more in Middle East and Europe) Availability of technical talent to be trained and employed, More than 55 Aircraft Maintenance Training Schools Geographical Advantage (Between Europe and Asia Pacific) Untapped Demand , total Outgoing MRO Business is 0.7 BUSD per year 100 % FDI in MRO Business HAL and Aircraft MRO Huge Infrastructure for Military MRO Established Quality Systems and Logistical framework Dedicated Overhaul and Accessories Divisions Experienced work force with necessary skill set Two operational Airports (Proprietary) at Nasik and Bangalore while its Accessories Division at Lucknow is close to Amausi Airport To Sum it up... India as well as HAL at a unique vantage point for Civil Aircraft MRO. “Avenues for Capabiliy Development” India – Offset Scenario 19 contracts signed since 2007 worth 14.93 BUSD* Leads to $ 4.479 billion as offsets(~ 20,000 crore) 100 BUSD contracting in next 5 to 7 years Approximately 1,00,000 Crore Our focus as a country to offset should be on Relevant Technology Capability development Performance Driven Lessons from other countries Turkey South Korea Saudi Arabia Brazil *Figure indicates the likely value of offsets and not the liquidated value of offset Indian Aero Engine Scenario • • • India as a country needs to develop capability in field of Aero Engines Requirement of Engines - Formidable cash outflow & long term dependency HAL , AERDC - First flying jet engine in country & initiated development for 20 kN engine Indian Aero Engine Scenario Overall Outflow of approximately Rs 2,38,000+ Crores (More than Indian defence budget allocation for 2012-13) HAL - First flight worthy jet engine in country & initiated development for 20 kN engine with internal funding SNo. Manufacturing Projects Requires a serious national effort & 01 RD-33 (MiG-29) National Funding for Development BKC Committee Recommendation Quote “An important need would be to develop aero engines, design & development and production to be managed by one organization,..........”Unquote 02 03 04 AL-31FP (Su-30MKI) AL-55I (IJT) Shakti Engine (ALH/ LCH/ LUH) 05 06 07 08 09 10 11 12 13 F 414 INS6 (LCA) F 125 IN (Jaguar Upgrade) Adour Mk 871 (Hawk) M 88-2 E4(MMRCA) 117 -S (FGFA ) AMCA Engine Kaveri (Dry)- UCAV IMRH Engine APU; Starters; STFE IDSA – Pondering Points National Consensus National Aerospace Accountability Center Civil Aircraft Development should be a national priority Introspection Points Collaboration vs Competition ? Synergy vs Redundancy ? Short Term Gains vs Capability Building ? Profit maximization vs Self Reliance ? Neither Public Sector alone nor private sector will achieve the goal of Indian Self Reliance Together WE CAN and WE WILL ACHIEVE IT Jai Hind