Industrial Welding & Engineering MTC Engineering Pre-Audit Overview System Introduction December 30, 2011 By Brian Hoheisel & Tony Casillas Industrial Welding & Engineering MTC Engineering AGENDA Introduction Business Strategy &
Download ReportTranscript Industrial Welding & Engineering MTC Engineering Pre-Audit Overview System Introduction December 30, 2011 By Brian Hoheisel & Tony Casillas Industrial Welding & Engineering MTC Engineering AGENDA Introduction Business Strategy &
Slide 1
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 2
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 3
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 4
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 5
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 6
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 7
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 8
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 9
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 10
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 11
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 12
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 13
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 14
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 15
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 16
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 17
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 18
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 19
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 20
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 21
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 22
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 23
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 24
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 25
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 26
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 27
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 28
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 29
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 30
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 31
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 32
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 33
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 34
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 35
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 36
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 37
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 38
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 39
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 40
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 41
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 42
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 2
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 3
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 4
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 5
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 6
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 7
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 8
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 9
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 10
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 11
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 12
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 13
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 14
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 15
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 16
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 17
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 18
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 19
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 20
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 21
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 22
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 23
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 24
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 25
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 26
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 27
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 28
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 29
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 30
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 31
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 32
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 33
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 34
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 35
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 36
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 37
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 38
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 39
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 40
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 41
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony
Slide 42
Industrial Welding &
Engineering
MTC Engineering
Pre-Audit Overview
System Introduction
December 30, 2011
By Brian Hoheisel & Tony Casillas
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Business Strategy & Operating Philosophy
General Quality System Overview
Contract Award Sequencing (On-line Integration)
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Brian/Tony
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
QUALITY?
ISO 9001 - Quality management systems - Requirements
Number of countries / economies
Top 10 countries for ISO 9001 certificates - 2010
1 China
2
3
4
5
6
7
8
9
10
Italy
Russian Federation
Spain
Japan
Germany
United Kingdom
India
United States of America
Korea, Republic of
297037
138892
62265
59854
59287
50583
44849
33250
25101
24778
Top 10 countries for ISO 9001 growth - 2010
1
China
2
3
4
5
6
7
8
9
10
Russian Federation
Italy
Brazil
United Kingdom
Germany
Czech Republic
Malaysia
Korea, Republic of
Indonesia
39961
CCR/ORCA DATA:
2010 Registered CCR Members (approximately) 790,000 & currently 625,000
9113
8826
4009
3656
3427
2211
2151
1378
1048
Industrial Welding & Engineering
MTC Engineering
The Latin Word Qualitas:
(has many meanings,) but
mainly: quality, property.
Noun:
1. an essential and distinguishing attribute of something or
someone;
2. a degree or grade of excellence or worth;
Synonyms: caliber, calibre
3. a characteristic property that defines the apparent individual
nature of something;
Synonyms: timbre, tone, timber
4. high social status;
Synonyms: choice, prize, select, prime
5. of high social status;
Adjective:
6. of superior grade;
World Class Quality in a
st
Highly Competitive 21 Century
Max Value
@
Min Cost
Industrial Welding & Engineering
MTC Engineering
AGENDA
Introduction
Tony
Business Strategy & Operating Philosophy Tony/Brian
General Quality System Overview
Tony
Contract Award Sequencing (On-line Integration) Tony
•
•
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Brian
Deb
Deb
Mike
Tony
Tony
Industrial Welding &
Engineering
MTC Engineering
BUSINESS STRATEGY
&
OPERATING PHILOSOPHY
World Class Quality in a
st
Highly Competitive 21 Century
Understanding the Basics
Holistic approach to business
basics (Employee Ownership)
World Class Manufacturing is a
journey, not a destination
Only high value (low cost/high
quality) firms will survive in the
21st century market economy
Diversification – Mixed industry
Niche focused
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for a World Class Status
Anchored to Strategic Planning
Incremental-Continuous Improvement
• Know your Baseline
• Benchmark for progress and resetting direction
Breakthrough Improvement
• Technological shift of the industry
• More “Paperless” Environment with a fully integrated
Quality/Business system
World Class Quality in a
st
Highly Competitive 21 Century
Business Strategy for World Class (con’t)
Employee involvement and ownership
• Open Doors, Open Books, Open Minds
• Investing in people and their development
• = Tools for success
Customer Loyalty
• Treat every customer as though they are #1 priority
• Diversity = Technical Wisdom by spreading the
knowledge
World Class Quality in a
st
Highly Competitive 21 Century
Benchmarking Strategy
Ownership and Responsibility
Strategy of Continuous Improvement & a goal of ontime deliveries
Safety Performance – Safety is everyone’s business
Employee Education and Training
Machine uptime with dependence on Statistically
Capable Processes – Statistical Thinking
Employee involvement with the Cost of Quality
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Fabricate – Assemble - Final
Supplier Control/ASL
Stage
Detail
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding & Engineering
MTC Engineering
TEAM MEMBERS:
•
•
•
•
•
•
•
•
•
Management & Engineering Expertise
Responsibilities and Authority
Contract Sequencing (On-line Integration)
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Calibration System
Supplier Control/ASL
Industrial Welding &
Engineering
MTC Engineering
AGENDA
Business Strategy & Operating Philosophy
Introduction
General Quality System Overview
Contract Award Sequencing
•
•
•
•
Accounting & Master Job Log
On-line Contract Review & Job Data/Planning
Project Management Assignment/Master Job Folder
CAD/CNC Program Development
Brian
Tony
Tony
Tony
Brian
Deb
Deb
Mike
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding &
Engineering
MTC Engineering
(Tailored) ISO9001:2008
Industrial Welding &
Engineering
MTC Engineering
Who, What, Where, When & How
Who, What, and a touch of When
Who, What and a touch of How
Who, When and How
Industrial Welding &
Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
•
•
•
•
•
•
•
•
•
Accounting & Master Job Log
Brian
On-line Contract Review & Job Data/Planning
Brian/Deb
Project Management Assignment/Master Job Folder Brian/Deb
CAD/CNC Program Development
Mike/Shane
Job Staging/Inspection Process/Final
Tony
Contract Close-out & Master Job Log
Tony
Packaging & Shipping Instructions
Tony
Supplier Control/ASL
Tony
Calibration System (On-line)
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Data
Flow
between
system
controls
Brian
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Accounting & Master Job Log
Brian/Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• On-line Contract Review & Job Data/Planning
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Project Management Assignment/Master Job Folder
Deb
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• CAD/CNC Program Development
Mike/Shane
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Job Staging/Inspection Process/Final
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Contract Close-out & Master Job Log
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Packaging & Shipping Instructions
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Supplier Control/ASL
Tony
Industrial Welding & Engineering
MTC Engineering
QA System Functionality & Integration (On-line)
Contract Award Sequencing
• Calibration System (On-line)
Tony