Transcript Saraj – Komerc d.o.o. Gornji Vakuf – Uskoplje PROIZVODNJA OPRUGA, CIJEVI I DIJELOVA ZA FILTERE GORIVA THE MANUFACTURE OF SPRINGS, PIPES AND.

Saraj – Komerc d.o.o. Gornji Vakuf – Uskoplje
PROIZVODNJA OPRUGA, CIJEVI I DIJELOVA ZA FILTERE GORIVA
THE MANUFACTURE OF SPRINGS, PIPES AND PARTS FOR FUEL FILTERS - PRODUKTION VON FEDERN, RÖHREN UND KRAFTSTOFFFILTER-METALLTEILEN
WELCOME!
General information
Company name : Saraj – Komerc d.o.o.
Address : Batuški Lug bb - Industrijska zona
70240 Gornji Vakuf – Uskoplje
Activity : Production of cover assemblies for fuel filters, springs and tubes
Property : 100% private
Year of foundation : 1983.
General Manager : Emir Čolić
Infrastructure
Three production buildings on two locations,
with a total shop floor area of 15.500 m2.
Company’s infrastructure provides conditions for
business development in all fields of work.
Infrastructure
After it’s rebuilding, the whole facility
of „Tvornica Opruga” manufacturing
site is available for new projects.
Fully automated Zn/Ni galvanizing line
which is installed on this location
provides for our competitiveness in the
market, with opportunitites for new
projects and continous growth and
development.
Products and services
Our range of products includes cover assemblies for fuel filters, springs, tubes for
Common Rail Pumps and Coolers and turned parts. We offer galvanizing and
brazing services to our customers.
Products and services
Besides the main products, production capacities allow us to produce various
stamped parts. Parts are produced according to customer drawings or according
to a sample, in which case we develop part drawings.
Our experience in stamping and tubing allows us to develop small tools for
internal use and for our customers.
We provide services of coordinate measuring and different chemical tests in our
lab.
Hydraulic components
We produce hydraulic components for known
customers. Parts are produced from steel and stainless
steel.
Hydraulic components are produced
by turning on CNC machines or cold
forming on machines that are
produced by our skilled personnel.
Stamping
More than 40 excenter and hydraulic presses ranging from 10 to 400 tons allow
us to produce different stamped parts. Stamping presses are primarily used for
production of covers which are then assembled into cover assemblies. Materials
used are steel and stainless steel.
CNC machining
More than 20 CNC machines produce sub-components which are assembled into
cover assemblies and final products which are then delivered to our customers.
Capacities allow us to produce parts from ferrous and non-ferrous metals.
Tubing
Tubing involves different processes such as cutting, chamfering, deburring,
reaming, cold forming and bending. Different types of tubes produced from steel
and stainless steel are used in cover assemblies, but also as final parts which are
assembled into Common Rail Pumps and Coolers by our customers.
Assembly and brazing
Sub-components are assembled into cover assemblies
and brazed in brazing ovens with temperatures up to
1100° C. Brazing ovens are dedicated to steel and
stainless steel parts.
Tool room
Tools for tube forming and bending, stamping,
plastic die moulding and gauges for the running
production are produced in our tool room. Tool room
capacities are also used for maintenance of the
existing stamping tools.
Processes include turning and milling, CNC milling,
coordinate grinding, centerless grinding, EDM and
wire-cut EDM and heat treatment.
Tool room provides services to customers as well.
Production of springs
At it‘s foundation, Saraj-Komerc was producing primarily springs. Even though it
makes a very small portion of our current production, spring manufacturing is
still one of our specialities. We produce all types of springs from material ranging
from Ø0,2 to Ø16 mm in diameter. Springs are produced from patented steel
wire and from stainless steel wire. Production includes galvanizing and
passivation of springs. Springs are tested internally for force and deflection.
Production of hinges and
springs for garage doors
We provide services of production of hinges and springs of different dimensions
for garage doors. Our offer includes springs produced from matertial ranging
from Ø5 to Ø12 mm in diameter, and in different lengths.
Springs are delivered oiled and packed in a stretch foil, in accordance with our
customer requirements. Materials used are imported from the EU countries .
Material certificates are delivered upon request.
Galvanizing
“Saraj – Komerc” has three galvanizing lines. Two galvanizing lines are allocated
for Zinc and Tin galvanizing. Third galvanizing line which is fully automated is
used for Zn/Ni galvanizing, which is widely used in the automotive industry.
Tin galvanizing
Racks are used in the
galvanizing.
Coating
distribution is good, with
appearance obtained.
resistance is good.
acidic tin
thickness
decorative
Corrosion
This type of coating is often used in food industry. Tin galvanizing is partially
used for our products, and mostly as services for customers.
Acidic and alkaline Zn galvanizing
Acidic Zinc galvanizing
Drums and racks are used for acidic galvanizing. Fast coating process and
decorative appearance are characteristic for acidic galvanizing.
Additional processes include blue and black chromating (using CrIII) and sealing.
Alkaline Zinc galvanizing
Racks are used for alkaline Zinc galvanizing. Zinc
coating process is slower with optimum coating
thickness distribution. Compared to acidic Zinc
galvanizing, alkaline Zinc galvanizing has better
corrosion resistance.
Additional processes include blue and black
chromating (using CrIII) and sealing.
Zn / Ni galvanizing
Automated Zn/Ni galvanizing line was installed in order to meet requirements
from strategic customers.
Zn/Ni galvanizing was developed to replace Cadmium coating which is deemed
unacceptable for the environment. Zn/Ni galvanizing not only replaced cadmijum
coating but also exceeded it in terms of quality. Corrosion resistance of Zn/Ni is
up to 10 x longer compared to zinc and up to 3 x longer compared to cadmium.
Zn/Ni coating can in terms of salt spray test according to ISO 9227 reach
following values:
• More than 500 hours to white corrosion,
• More than 1000 hours to red corrosion
Quality and ecology
ISO 9001 Quality Management System has been implemented in 2002. and ISO
14001 Environment Management System has been implemented in 2007.
All employees are continuously trained on importance of ecology and safe
environment.
Quality and ecology
Activities on implementation of ISO/TS
16949 are in progress, and current Rules of
quality and system procedures are in
accordance with ISO/TS 16949.
Certification phase is planned for 2015.
Measuring lab
Measuring lab includes all the equipment
necessary to assure quality required by
our customers.
Measuring equipment includes CMM
(Coordinate
Measuring
Machine)
contourograph, roughness measuring
machine, shadowgraph.
Measuring lab
Besided the mentioned equipment,
we have X-Ray machine for coating
thickness measurement.
Waste water treatment
Waste water treatment lines are automated facilities where output results meet
regulations for output parameters such as concentration of heavy metals or pH
value.
Measurements are read online and present real time values.
Waste water treatment
Through two automated waste water treatment lines, Saraj – Komerc shows it’s
dedication to preservation of the environment and high level of ecological
consciousness that will be promoted in the future.
Social responsibility
Our strength is that as a socially responsible company we create conditions for
more pleasant and local communities. We are active in humanitarian actions and
sponsorships that improve quality of life in local community.
We
improve
policy
of
sustainable
development and support cultural and sport
activities important to the local community.
Social responsibility
Since our foundation, we have supported
development and affirmation of sports, science,
culture and economy through sponsorships, both on
local and regional level.
Our team participates activally on futsal
tournaments and we are very proud of our
sport achievements.
Social responsibility
Special attention is paid to supporting
humanitarian actions, helping children
with medical difficulties and needs, and
scolarships for students.
We supporr talented and hard working
individuals
and teams in their
development.
It is our wish to make our country richer
and more attractive to future experts.
Social responsibility
We participate in manifestations of different
character organised by our business partners.
We organise trips inside and outside the
country for our workers. Destinations are
chosen by workers.
Acknowledgments
and awards
Charter with coat of arms of
Gornji Vakuf – Uskoplje
municipality for contribution in
economy and employment
issued by the municipality
(01. 10. 2010.).
Acknowledgments
and awards
Acknowledgment for collection of springs (06. 10. 2012.) by the jury of the 19th
ZEPS fair.
Acknowledgments
and awards
„Gazela” BH Business Award 2013. (10. 04. 2014.) in the category of „Small
Gazelle” for Central Bosnia Canton in organization of Kameleon M&M Group and
partners: Foreign Trade Chamber of Bosnia, Economy Chamber of Federation of
B&H, Ministry of Development, Entrepreneurship and Trade of Federation of
B&H, Mostar Economy Fair and agency for development of small and medium
business of Republic of Srpska.
References
Contacts
Address:
Saraj – Komerc d.o.o.
Batuški Lug bb – Industrijska zona
BA – 70240 Gornji Vakuf – Uskoplje
Phones:
+387 (0)30 265 835 – Technology
+387 (0)30 265 837 – Production and Control
+387 (0)30 265 315 – Fax and accounting
E-mails:
[email protected]
[email protected]
[email protected]