CJSC NTiO Development, design and manufacture of the permanent magnet synchronous motors and brushless drive packages Murom, RussiaCJST NTiO 602251, Murom, Karachrovskoye shosse, dom.
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CJSC NTiO Development, design and manufacture of the permanent magnet synchronous motors and brushless drive packages Murom, Russia 2014 CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 1 1. About us CJSC NTiO: • is a manufacturing enterprise situated in the territory of Russia. It is a developer, designer and manufacturer of a wide range of the permanent magnet synchronous motors and electric drives; • We have been developing and implementing brushless drives in various branches of industry for over 10 years; • Our employees are highly skilled developers in the field of electrical engineering, microprocessor technology and power electronics who can solve a variety of engineering challenges; • We have successfully realized 27 projects since 2002; • is a holder of a few patents on innovative technologies in the electrical engineering field. CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 2 Why you should choose us We provide a complete cycle of works from technical requirements to electric motors and drives manufacturing; At the stage of agreement of all the specifications we give our customers ideas of constructive proposals; We accord with our customers all the developing and designing cycles; By contrast with many foreign companies which propose only the existing product line of motors, we develop ones according to the customer’s specifications; We develop and manufacture the brushless drives which differ by: – feeding voltage level; – winding characteristics of the stator (i.e. mechanical characteristics, idle speed and starting torque); – extended axial length which helps to increase a running torque at the same dimensions; – mounting dimensions. CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 3 2. Application area of the permanent magnet synchronous motors The permanent magnet synchronous motors and brushless drives find an application in such fields of a modern technosphere where the brushed DC motors as well as induction motors have been used earlier: Machine-tool building, robotics industry, automatic transfer lines Instrument and computer engineering Flexible manufacturing systems and process equipment Electric transport Ventilation and compressor systems Medical equipment Robot welders and manipulators Special-purpose machines (aircraft, space and military engineering) CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 4 3. Advantages of the permanent magnet synchronous motors Absence of contacts (absence of commutator and brushes) Increased operational life and reliability of the permanent magnet synchronous motors Extended speed range Wide range of supply voltage (12÷550V) CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 5 wide speed range of frequency control “Down” control from the rated frequency “Up” control from the rated frequency With constant continuous permissible and breakdown torques With constant power CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 6 High overload capability Short-time permissible torque and current can exceed a nominal value 5 times and more Quick response in transient processes CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 7 There are no electric and magnetic losses in the rotor and consequently the motor efficiency increases High energy and minimum weight-size parameters Rare-earth permanent magnets being used nowadays can provide a peak induction in air gap without flow concentration at the level of 0,85 – 0,9T CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 8 4. Realised projects № Sr.N o. 1. 2. 3. Customer Goods Burevestnik Plant (Kiev, 2003-2007) The permanent magnet synchronous motor for the antenna electric drive of the sea-based radar system Burevestnik Plant (Kiev, 2006-2008) Peredovyye meditsinskiye tekhnologii (Moscow, 2008) The permanent magnet synchronous motor for the artificial lung electric drive The permanent magnet synchronous motor for the artificial lung electric drive Photo 30 1200 What was modernized The asynchronous high-speed electric geared motor The old electric drive The drive let us stop using intermediate power gears between the electric drive and the air pump and start using a direct drive What has been achieved Reliability of the system operation was increased. Power consumption was reduced (approx. three times) The previous supplier was driven out of the market due to a closer attention to the realization of the customer’s technical requirements Reliability of the artificial lung was increased CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 9 № п/ п 4. 5. 6. Потребитель Изделие The „motor-screw“ based on the OJSC Artempermanent magnet Kontakt (Kiev, synchronous motor for 2004) the treatment table electric drives The permanent magnet synchronous motor for MAKO Ltd. (Rovno, the pump electric drive 2007) intended for filling communication cables with hydrofuge Kabel’torgtekhnika Ltd. (Cherkassy, 2008) The gear motor with a controlling system for a cable rollback machine Фото Что заменено Что достигнуто The high-speed brushed geared motor The project documentation was delivered to the customer The high-speed brushed motor The required specifications of the pump operation were achieved The asynchronous belt-driven motor + the frequency converter Machine configuration became easier. The required speed range of the rollback without motor overheating was enabled. CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 10 № п/п Потребитель Изделие Yuzhnoye Design Office (Dnepropetrovsk, 2007-2008) The permanent magnet synchronous motor with a controlling system for the transportation vehicle wheel drive The innovation 8. The E.O. Paton Electric Welding Institute (Kiev, 2008) The gear motor with a controlling system for electrode feed while underwater welding at depth of up to 200 meters The proprietary design, no analogues 9. The Ilnitsa Mechanical Welding Equipment Plant (Ilnitsa, 2008-2009) VTO Plant (Ulyanovsk, 20102012) 7. The permanent magnet synchronous motor with a controlling system for the welding key Фото Что заменено The asynchronous motor + the frequency converter Что достигнуто The required specifications were achieved The required speed range without motor overheating was enabled. An exact workpiece positioning was achieved while welding CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 11 № п/п Потребитель Изделие 10. The permanent magnet synchronous motor with The E.O. Paton Electric a controlling system for Welding Institute pulse electrode feed (Kiev, 2008-2009) while welding incl. underwater operations 11. The purpose-designed The E.O. Paton Electric brushless drive Welding Institute engineering package for (Kiev, 2010) welding equipment of different application 12. The Ukrzaliznytsia State Enterprise (Kiev, 2010-2013) The general purpose noncontacting operated electric motor Фото Что заменено The proprietary design, no analogues Что достигнуто Weld quality was improved. Power consumption was reduced essentially. The proprietary design The UL-061 and UL-062 general purpose brushed motors used for the UMP-II high voltage contact system disconnect switch drives Reliability of the disconnect switch drive was enhanced. Service costs were reduced. CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 12 № п/п Потребитель Изделие Фото Что заменено Что достигнуто The required 13. 14. 15. Sistema Proizvodstvo The brushless conveyer Ltd. drive (Kharkov, 2010-2013) OJSC Refma, The Melitopol Refregiration Engineering Plant (Melitopol, 2010) The prototype model of the brushless DC motor for a semihermetic compressor The permanent magnet MOTOR SICH JSC synchronous motor for (Zaporozhye, 2011- the household cream 2013) separator with capacity in 80l/h The asynchronous speed range motor + the without motor frequency converter overheating was enabled. The brushed DC motor The general purpose brushed motor Serial production was mastered CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 13 № п/п 16. Потребитель Изделие MOTOR SICH JSC (Zaporozhye, 2013) The permanent magnet synchronous motor for the household cream separator with capacity in 500l/h 17. PJSC Ekvator Plant (Nikolayev, 2011) The brushless DC motor for a ventilation fan of floating crafts 18. Scientificproduction company Energia Ltd. (Donetsk, 2011) The prototype model of the brushless traction drive for the mining electric locomotive Фото Что заменено Что достигнуто The general purpose brushed motor The motor is recommended for serial production The specially designed asynchronous motor The motor is military accepted and recommended for serial production The brushed DC driving motor with a control system CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 14 № п/п Потребитель Изделие 19. Scientific-production company VegaYuzhkom Ltd. (Dnepropetrovsk, 2011) The brushless servo drive with an exact positioning for the long distance pipeline closers 20. 21. Фото Что заменено Что достигнуто The step electric drive The required speed characteristics and exact positioning were achieved The given drive is highly competitive with an international one but cheaper SamaraElektroshchit (Samara, 2012) The electric drive of the disconnecting device EPR-300 The NSW30 electric drive (Poland) Ivas Group Ltd. (Krivoy Rog, 2012) The operated brushless motor for pointwork drives The brushed DC motor CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 15 № п/п Потребитель Изделие 22. Scientific-production company VegaYuzhkom Ltd. (Dnepropetrovsk, 2012) The servo motor package with the active valve and electronic position regulator The proprietary design MOTOR SICH JSC (Zaporozhye, 2013) The prototype model of the direct current brushless drive for a transportation vehicle In development PJSC Ekvator Plant (Nikolayev, 2013) The permanent magnet synchronous motor of a ship's whistle The general purpose brushed motor 23. 24. Фото Что заменено Что достигнуто CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 16 № п/п Потребитель 25. Entrepreneur Dashkevich (Voznesenka village, Zaporozhye region, 20122013) The brushless drive for the honey separator The asynchronous motor + the frequency converter 26. MOTOR SICH JSC (Zaporozhye, 2013) The prototype model of the milkchurn brushless drive The asynchronous motor The permanent magnet synchronous motor for the locomotive fuel priming unit The P-22 direct current motor 27. Dekatrans Ltd. (Kiev) Изделие Фото Что заменено Что достигнуто CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 17 5. Our experience and knowledge can be applied under development of the modern electric drives for: • Military systems and devices (self-propelled vehicles, laying and stabilization systems, air drones and independently operated military robots); • Drowned process equipment; • Railway and municipal transportation facilities (drive motors, automatic door openers, air conditioning systems and others); • Ventilation and compressor equipment. CJST NTiO 602251, Murom, Karachrovskoye shosse, dom 5, tsekha №301,302,303 www.ntio.net +7 (49234) 7-76-12, +7 (495) 229-10-50 18