Omstar International de CR Beneficial Effects of Fuel Conditioner B-15 X for industrial Boilers January 11, 2006 History of Boilers Steam is widely used for heating, to.

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Transcript Omstar International de CR Beneficial Effects of Fuel Conditioner B-15 X for industrial Boilers January 11, 2006 History of Boilers Steam is widely used for heating, to.

Omstar International
de CR
Beneficial Effects of Fuel
Conditioner B-15 X for industrial
Boilers
January 11, 2006
History of Boilers
Steam is widely used for heating, to dry paste, evaporate chemical
dissolution, warming purposes, to move turbines and pumps, as well as other
processes in the industrial field. Steam is used because there is a need for
producing heat and energy at the same time, and steam is the best and most
economic way of transporting quantities of heat and energy.
Steam is easy to produce since it is obtained from water. Generally you
would require a large recipient to produce steam for industrial volumes, this
recipient is called a boiler or a steam generator. The combustion or burning of
common fuels that contain carbon and hydrogen ( ie: fuel oil, gas, coal, and the
bio mass) require a reaction of carbon and hydrogen with oxygen in
order to produce carbon dioxide and steam from water, and the liberation of
chemical energy inter links in the form of light and heat.
The Cleaning Effect of
B - 15 X
This picture was taken from a
burner of a 250 HP
Cleaver Brooks boiler
18 months after
cleaning. The bunker used
in this boiler was treated with
B-15 X fuel
conditioner Notice the dramatic
cleaning effect.
B-15 X reduces ash
The amount of carbon powder
content was minimal since the
last cleaning 18 months earlier.
The reduction of carbon build up
increases the efficiency of the
Boiler, and improves the transfer
of heat
Cobesa plant before and after usingB-15X
Before B-15 X
Observe carbon powder in the
back of the boiler and pipe lines.
After B-15 X
5 months after using B-15 X
There is less carbon buildup and the
back of the boiler is substantially
cleaner.
Before and after using
B-15X at Cobesa boiler
Before B-15X
The yellow build up is due to the
high sulfur content in the fuel.
Notice the carbon build up
After B-15X
The yellow build up is lowered
and there is less carbon build up.
Less carbon buildup improves the
transfer of heat though the pipes
Combsution Chamber
Cobesa Boiler.
Before B-15 X
Observe the bunker
encrustation around the
burner
After B-15 X
The bunker encrustation
around the burner is no longer
observed. There is less carbon
and the combustion canon is
cleaner
Pasta Roma Boiler
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This picture was taken of the
fire chamber in March 2005.
Observe the cleaning process
(This boiler has been using
B-15 X for one year)
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This picture was taken
inAugust 2005. The ash is
very dry and the fire chamber
is cleaner
Pastas Roma Boiler
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This picture was taken
on March 2005. Observe
yellow spots of sulfur as
well as carbon build up
around the tube walls
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This Picture was taken
on August 2005. The
yellow spot disappeared
and the tubes are cleaner
Pastas Roma Boiler
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March 2005
Notice the peeling effect
around the cannon and the
bunker incrustation in the
burner.
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August 2005.
The peeling effect is
decreasing. There is no
further bunker incrustation
on the burner
Final Report For Pipasa Issued By
Company Boiler Inspector
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San José, 15 marzo 2005
PARA: Corp. PIPASA
AS.:
Informe final prueba del aditivo para búnker PetroChem 15 X.
DE.
Ing. Mauricio Pacheco
Estimados señores:
Luego de un período largo de prueba con el aditivo, según la última recomendación, llevando
Uds el indicador de toneladas de producto por litro de búnker y comparando con el año pasado y luego de la
última apertura de deshollinado de la caldera , se concluye lo siguiente:
El aditivo ha disminuido la formación de depósitos de hollín. Los mismos son más secos y finos.
Se descarta que el aditivo ataque los refractario, pues no hay evidencia de aumento en los desgastes existentes
de los mismos.
Se ha notado que la caldera se puede operar con niveles de oxígeno realmente bajos sin aumentar la emisión de
cenizas, lo que favorece el rendimiento energético aún más y podría favorecer en la reducción de NOX.
Con el aditivo se ha notado que las variaciones en la calidad del búnker como son los cambios de viscosidad no
inciden tan fuertemente en los parámetros de combustión como en los casos que no se usa aditivo.
Según números hechos en la última reunión se habló de 8.78% de ahorro de combustible. Esto daba para pagar
a sí mismo el aditivo usado en relación de 1:1000 y producía cerca de $400 por mes de ganancia.
Por estas razones y sabiendo que una vez se use de manera contínua el aditivo, permitiendo aún más afinar la
combustión y por los beneficios a largo plazo de mantener más limpio el sistema de búnker, sus componentes,
el quemador y la caldera en sí, su servidor concluye: ES RECOMENDABLE EL USO DE ESTE
ADITIVO DE MANERA CONTINUA Y EN TODAS LAS CALDERAS DE LA CORPORACIÓN.
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Sin más al respecto, atentamente
-----------------------------------------------------Ing. Mauricio Pacheco Molina
My Translated Version of the previous page
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San jOse, 15 March 2005
FOR: Corp. PIPASA
AS: Closing report test of the additive to búnker PetroChem 15 X.s OF. Ing. Mauricio Pacheco
Dear Sirs:
After a long period of test with the additive, according to the last recommendation, taking You
the indicator of tons of product by liter of búnker and comparing with the last year and after the
last swept opening of of the boiler, concludes the following thing:
The additive has diminished the formation of soot deposits. Such they are drier and fine. One
discards that the additive attacks the refractory one, because there is no evidence of increase in
the existing wearing downs of such. Which has noticed which the boiler can be operated with
really low oxygen levels without increasing the emission of ashes, favors the energy efficiency still
more and could favor in the NOX reduction.
With the additive one has noticed that the variations in the quality of búnker as they are the
changes of viscosity do not affect the parameters of combustion like in the cases so strongly that
are not used additive.
According to numbers done in the last meeting it was spoken of 8,78% of fuel saving. This gave
to pay itself the additive used in 1:1000 relation and produced near $400 per month of gain. For
these reasons and knowing that once the additive is used of continuous way, having allowed still
more to sharpen the combustion and by the long term benefits to maintain the system of búnker
cleaner, his components, the burner and the boiler in himself, his servant concludes: The USE
OF THIS ADDITIVE OF CONTINUOUS WAY IS RECOMMENDABLE And IN ALL The
BOILERS OF The CORPORATION.
Immediately on the matter, kindly Ing. Mauricio Pacheco Molina
Cocorisa Testimony
Conclusion
Pictures reveal the use of B 15 X lowered carbon build up and increases the
efficiency of the boiler.
The straight chain ester content keeps the nozzles clean and free of clogging. It also
prolongs combustion.
After carefully reviewing the results of liters of bunker versus tons of production
compared to the baseline there was a reduction in fuel consumption of 10%
The Nox, Co, Co2 and particulates were also reduced after the use of B-15 X
THE LOGICAL CHOICE FOR GREATER BOILER EFFICIENCY IS
B-15 X
PIPASA
PIPASA