Transcript DIT Equipment Inc. Sharky Splitter High productivity • 90 metric ton of force (100 short ton) on a 48” wide split. • Split in 2

DIT Equipment Inc.
Sharky Splitter
High productivity
• 90 metric ton of force (100 short ton) on a 48”
wide split.
• Split in 2 seconds (including an 8” traveling
distance).
• Productivity of 250 to 500 boards/hr depending
on number of splits per layer.
Finally, a splitter that can follow, in-line, the
production of the fastest board machines
with a perfect split every time.
Free Floating System
• Revolutionary new free floating teeth
assembly, allows equal force on both top
and bottom teeth.
This assures a perfect split every time
without transmitting any force to the bottom
frame or to the foundation.
Free Floating System
Free Floating System
Hydraulic system
• Exclusive hydraulic system that modulates
automatically both the flow and pressure.
(Variable flow, compensated pressure, load
sensing).
This allows automatic modulation of speed and
force of every movement (including positioning and
splitting), for fast and precise operations, using
60% of the energy required by the competitors.
3 Cylinder Setup
• Patent pending, 3 cylinders
head arrangement where the
middle one does all the
movements at fast speed and
gets a 200% boost from the 2
other cylinders only during the
splitting phase.
• The two outside cylinders also
act as a structural support of the
splitting assembly.
This feature eliminates all high
maintenance guiding bushing
and bearings used by
competitors.
Split Detection System
Dual split detection system:
• Linear encoders to detect blade
positioning with instant response
• Hydraulic pressure differential detection
system.
The benefit is a perfect split without over
penetration of the teeth (causing white
marks), for all blocks including multiple units
in a single split.
Split Detection System
Hydraulic pressure
differential detection
system.
Linear encoders with
instant response
Self Leveling Independent Teeth
• Self leveling independent teeth
system transferring force from
one tooth to the other and
adjusting to uneven concrete
blocks for the top assembly.
• Independent teeth mounted on
an aluminum resilient bar for
the bottom assembly.
• Combining the two systems
allow the best split and the
lowest maintenance
Touch Screen Control
• Touch screen control for easy
programming of one permanent
recipe per product without having to
move or touch any sensors or
mechanical parts.
• Pre programming by D.I.T. of every
movement including:
- Acceleration
- Traveling speed (infinitely variable)
- Deceleration for fast and precise
positioning (+ / - 1mm)
This permits less downtime on product
changes and faster more efficient splitter
movement in order to achieve the best
looking split on the market.
Easy Blade Change
• Easy blade change using the splitter hydraulics
and standard chains
Simplicity of the Design
• The simple design allows for a splitter with a
very limited number of components to maintain
(mounted on a rugged 1” thick heavy duty frame,
capable of receiving 5000 lbs of concrete
product.
This concept makes this splitter, one of the
safest and cleanest designs ever built.
Simplicity of the Design
Simplicity of the Design
Heavy Duty Frame
Options:
Flip Gate and Waist Conveyor
Options:
Flip Gate and Waist Conveyor
Options:
Inlet and Outlet Handling
Specifications
Splitting force
Max product width
Min/max product height
Electric power
Hydraulic pressure (variable)
Auxiliary chain pusher traction
Controls
Length
Height
Width
Weight
100 short ton
(90 metric ton)
48”
(122 cm)
1 5/8” – 12”
(4cm – 30cm)
25 HP
3000 psi max
3,000 lbs
Aromat-Matsushita PLC
Proportional valves, linear & rotary
encoder
13’
9’
6’
9,000 lbs.
Contact Us
DIT Equipment Inc.
[email protected]
www.dit-equip.com
Phone: 888-503-8812
Fax:
450-653-9686