Transcript History of Philton PPC  Specialist manufacturer of transit packaging for over 40 years.  Expertise in Bulk packaging solutions  Our Keynote is Quality  Use technology from.

History of Philton
PPC

Specialist manufacturer of transit packaging for over 40 years.

Expertise in Bulk packaging solutions

Our Keynote is Quality

Use technology from other manufacturing disciplines

Philton has a second manufacturing plant in Shanghai – P.R.C

Venture with PPC for 12 + years, over 10 years as a J.V. company

Systems based on U.K. principles with full batch traceability

Also ISO9001/2008 quality assured.

A third Philton plant has recently been set up in Bangalore - India
Philton Polythene Converters
Philton Product range
Bulk transit Packing specialists - Flexitanks / Container Linings /
Dry bulk Liners / IBC packaging
Flexitank Introduction
Philton Polythene Converters
What is a Flexitank?
The Flexitank is an ideal product to
transport all kinds of non-hazardous
liquids and chemicals, generally in a
standard 20' dry container. Flexitanks
are easy to install and optimizes the
use of the container space. The
Flexitank can be loaded with a variety
of non - hazardous liquids such as
latex, wine, lubricants, additives, edible
oils and many more. The one-way
disposable Flexitank virtually
eliminates the possibility of
contamination and is easily disposed
off without causing any environmental
issues.
Philton Polythene Converters
History of the Flexitanks

Have been used for over 20 years.

Original Flexitanks were made of Butyl rubber. Very expensive to
made, reposition, clean and repair.

PVC tanks were a cheaper option but still expensive to reposition,
clean and repair.

Multi-ply PE tanks are the cheapest and most widely used single
trip option.

Single ply PE tanks also used in certain markets.

Market has grown from approximately 1,000 loads p.a. to more
than 300,000 p.a. This is increasing approximately 10% p.a.
Philton Polythene Converters
Benefits of PPC Flexitanks
 Simple, reliable and economical
 Fast loading / discharging time
 High space utilization
 Environment friendly
 No risk of cargo contamination
 Low storage cost for empty tanks
 Covered by a factory warranty and
product liability insurance
Philton Polythene Converters
Disadvantages of small bulk containers
Drums (Steel / Plastic)
• High cost of packing
• High labour cost
• Long stuffing time required
• Low space utilization
•
Disposal problems
Intermediate Bulk Containers
• Not always available
• Expensive
• Heavy reliance for return load
• Need forklift equipment
•
Long stuffing time required
Philton Polythene Converters
Disadvantages of bulk shipping
ISO Tank Container
• Not always available
• High rental / shipping cost
• High cleaning cost
• Slow to position
• Heavy reliance on return load
Parcel Chemical Tanker
• Not always available
• Slow to position
• Require large cargo volume
• Port to Port only
• Heavy reliance on bulking
installation
Philton Polythene Converters
Multi-ply PE Flexitanks

Constructed of different individually welded layers

Can have an internal or external barrier layer

Security in our unique testing system

Excellent Quality record.
Philton Polythene Converters
Single Ply PE Flexitanks
Single membrane 1mm thick
Excellent for Viscous products
Good for products effected by moisture
Double welding system
Very Robust and strong
Philton Polythene Converters
Styles of Flexitanks
- Top Fill/Discharge
Philton Polythene Converters
Styles of Flexitanks
- Bottom Fill/Discharge
Philton Polythene Converters
Capacity of Flexitanks

Virtually any size from 10,000 litre to 24,000 litre.

Much larger tanks can be made for static short term storage.

Restricted by weight / volume / regulations in various countries.

Fill within +200 /-500 Litres otherwise fluid dynamics may break
the Flexitank.

Generally the more viscous product, the smaller the Flexitank
used.
Philton Polythene Converters
Comparison in 20’ Container Box
Flexitank
Drums
IBC
No.of units
1
85
20
Per Unit
24,000 litres
207 litres
1,000 litres
Total Capacity
24,000 litres
17,595 litres
20,000 litres
Fitting Time
.5 hour
2 hour
2 hour
Stuffing Time
45 minutes
5 hour
3 hour
Labour In Use
2
3
3
Work Space
Low
High
Moderate
Philton Polythene Converters
Uses of Flexitanks
•Shipment of Industrial and Food grade non – hazardous Liquid
•Emergency supply
• Water storage
• Military Use
Range Of Products
Industrial Grade
Food Grade
Synthetic Latex
Detergents
Lubricating oil
Base Oil
Fatty Acid
Plasticizers
Emulsions
and many more…
Vegetable Oils
Edible Oils
Sorbital
Juice Concentrates
Wine
Nut oils
Glacier water
and many more…
Philton Polythene Converters
Valve / Hose Configurations

2” top fill hose assembly or valve with camlock is the standard.

3” top fill hose assembly or valve with camlock is available.

2” or 3” Stubby valve or spigot available.

Bottom load / discharge valves are available.

Other larger sizes are available but are considerably more
expensive.

Different end connections available on request.
Philton Polythene Converters
Flexitank kit accessories
Bulkheads with metal bars or frame
Boards made of compressed Wood
- Corrugated plastic board
- Polystyrene Foam
Bath Tub Liners
Corrugated paper
Thermal foil linings
Heater pads
Philton Polythene Converters
Installation of Flexitank
Philton Polythene Converters
Cargo Loading
Philton Polythene Converters
Correct installation is essential

Easy process to install, however easy to go wrong.

The Flexitank is likely to fail if not installed correctly.

Our Insurance cover is void if all procedures are not followed.

Installation checklist is installed with every Flexitank.

All installers need to be trained and approved.
Philton Polythene Converters
Things don’t go wrong just at sea!
Philton Polythene Converters
Things don’t go wrong just at sea!
Philton Polythene Converters
Things don’t go wrong just at sea!
Philton Polythene Converters
Things don’t go wrong just at sea!
Philton Polythene Converters
Things don’t go wrong just at sea!
Philton Polythene Converters
Product loaded too hot
Philton Polythene Converters
What does a Flexitank have to
withstand?
Philton Polythene Converters
Philton Polythene Converters
Philton Polythene Converters
Philton Polythene Converters
Philton Polythene Converters
Philton Polythene Converters
Ship Rolling at 30°
Philton Polythene Converters
Environmental Policy and procedures
Philton recommend Flexitanks are disposed of in an environmentally and socially
responsible manner. The following options are recommended.
Ensure residues are at a minimum. Check MSDS for handling warnings.
Reuse materials – The Flexitanks components can be separated and
where possible re-used, as long as the product previously carried will not cause
any adverse health affects.
Recycling – Separate the Flexitanks components to their constituent
materials and either cut up or bale the materials together for collection by an
approved recycling contractor.
Incineration – Sending to a registered incinerator can create value in terms
of the energy it can derive.
Philton Polythene Converters Ltd
Testing and Compatibility
PPC fully test new designs with load testing in our Flexitank simulator.
Not all products are compatible with Flexitanks
Temperature restrictions
Mini tanks used for testing
Philton Polythene Converters
Quality Record
Less than 1 manufacturing failure per 2000 tanks.
Every Flexitank End weld is tested to 1 bar pressure.
Independent audits by SGS surveys.
Independently tested by China Railways Bureau
COA Rail impact test at TUEV – Gorlitz at 14Kmh (4.5g force)
Philton is a member of the COA which promotes best practise within
the Flexitank industry.
Philton Polythene Converters
Philton Polythene Converters
Thank you for your time to view this
presentation. Please do not
hesitate to contact us with any
questions you may have.
Contact
Philton Polythene Converters
Andrew Tisi
[email protected]
Philton Polythene Converters