Transcript 散装液体袋 - Philton Polythene Converters Ltd

Flexitank Introduction
Philton Polythene Converters
History of Philton
PPC

Specialist manufacturer of transit packaging for over 35 years.

Expertise in Bulk solutions

Our Keynote is Quality

Use technology from other manufacturing disciplines

Philton has a second manufacturing plant in Shanghai – P.R.C

Alliance with PPC for 10 years, over 5 years as a J.V. company
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Systems based on U.K. principles with full batch traceability
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Also ISO9000/2000 quality assured.
Philton Polythene Converters
What is a Flexitank?
The Flexitank is an ideal product to
store and transport all kind of nonhazardous liquids and chemicals in a
20' dry container. Flexitanks are easy
to install and optimizes the use of the
container space. The Flexitank can be
loaded with a variety of non hazardous liquids such as latex, wine,
lubricants, additives, edible oils and
many more. The one-way disposable
Flexitank virtually eliminates the
possibility of contamination and is
easily disposed off without causing any
environmental issues.
Philton Polythene Converters
History of the Flexitanks

Have been used for over 20 years.

Original Flexitanks were made of Butyl rubber. Very expensive to
reposition, clean and repair.

PVC tanks were a cheaper option but still expensive to reposition,
clean and repair.

Multi-ply PE tanks are the cheapest and most widely used single
trip option.

Single ply PE tanks also used in certain markets.
Philton Polythene Converters
Benefits of PPC Flexitanks
 Simple, reliable and economical
 Fast loading / discharging time
 High space utilization
 Environment friendly
 No risk of cargo contamination
 Low storage cost for empty tanks
 Covered by a factory warranty and
product liability insurance
Philton Polythene Converters
Disadvantages of small bulk containers
Drums (Steel / Plastic)
• High cost of packing
• High labour cost
• Long stuffing time required
• Low space utilization
•
Disposal problems
Intermediate Bulk Containers
• Not always available
• Expensive
• Heavy reliance for return load
• Need forklift equipment
•
Long stuffing time required
Philton Polythene Converters
Disadvantages of bulk shipping
ISO Tank Container
• Not always available
• High rental / shipping cost
• High cleaning cost
• Slow to position
• Heavy reliance on return load
Parcel Chemical Tanker
• Not always available
• Slow to position
• Require large cargo volume
• Port to Port only
• Heavy reliance on bulking
installation
Philton Polythene Converters
Multi-ply PE Flexitanks
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Constructed of different individually welded layers
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Can have an internal or external barrier layer
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Security in our unique testing system

Quality record that cannot be surpassed.
Philton Polythene Converters
Single Ply PE Flexitanks
Single membrane 1mm thick
Excellent for Viscous products
Good for products effected by moisture
Double welding system
Very Robust and strong
Philton Polythene Converters
Styles of Flexitanks
- Top Fill/Discharge
Philton Polythene Converters
Styles of Flexitanks
- Bottom Fill/Discharge
Philton Polythene Converters
Capacity of Flexitanks

Virtually any size from 10,000 litre to 36,000 litre.

Restricted by weight / volume / regulations in various countries.

Fill within 500 Litres otherwise fluid dynamics may break the
Flexitank.
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Brace the bulkhead.

Generally the more viscous product, the smaller the Flexitank
used.
Philton Polythene Converters
Comparison in 20’ Container Box
Flexitank
Drums
IBC
No.of units
1
85
20
Per Unit
24,000 litres
207 litres
1,000 litres
Total Capacity
24,000 litres
17,595 litres
20,000 litres
Fitting Time
.5 hour
2 hour
2 hour
Stuffing Time
45 minutes
5 hour
3 hour
Labour In Use
2
3
3
Work Space
Low
High
Moderate
Philton Polythene Converters
Uses of Flexitanks
• Military Use
• Emergency supply
• Water storage
• Shipment of Industrial and Food grade non – hazardous Liquid
Range Of Products
Industrial Grade
Food Grade
Synthetic Latex
Detergents
Lubricating oil
Base Oil
Fatty Acid
Plasticizers
Emulsions
and many more…
Vegetable Oil
Edible Oil
Sorbital
Juice Concentrates
Wine
Nut oils
Vegetable oils
and many more…
Philton Polythene Converters
Valve / Hose Configurations
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2” top fill hose assembly or valve with camlock is the standard.
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3” top fill hose assembly or valve with camlock is available.
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2” or 3” Stubby valve or spigot available.
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Bottom load / discharge valves are available.
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Other larger sizes are available but are considerably more
expensive.

Different end connections available on request.
Philton Polythene Converters
Flexitank kit accessories
Bulkheads
- Wood
- Metal Bar
- Polystyrene Foam
Heater Pads
Bath Tub Liners
Barrier Foil Liners
EVOH Barrier Liners
Philton Polythene Converters
Installation of Flexitank
Philton Polythene Converters
Cargo Loading
Philton Polythene Converters
Correct installation is essential

Easy process to install, however easy to go wrong.
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The Flexitank is likely to fail if not installed correctly.

Our Insurance cover is void if all procedures are not followed.
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Installation checklist is installed with every Flexitank.
Philton Polythene Converters
Things don’t go wrong just at sea!
Philton Polythene Converters
Things don’t go wrong just at sea!
Philton Polythene Converters
Things don’t go wrong just at sea!
Philton Polythene Converters
Things don’t go wrong just at sea!
Philton Polythene Converters
Things don’t go wrong just at sea!
Philton Polythene Converters
What does a Flexitank have to
withstand?
Philton Polythene Converters
Philton Polythene Converters
Philton Polythene Converters
Philton Polythene Converters
Philton Polythene Converters
Philton Polythene Converters
Ship Rolling at 30°
Philton Polythene Converters
Testing and Compatibility
PPC fully test new designs with load testing and flange testing.
Not all products are compatible with Flexitanks
Temperature restrictions
Mini tanks used for testing
Philton Polythene Converters
Quality Record
Less than 1 manufacturing failure per 2000 tanks.
Every Flexitank End weld is tested to 1 bar pressure.
Independent audits by SGS surveys.
Independently tested by China Railways Bureau (only 1 of 2 companies
now authorised to carry Flexitanks on China’s rail network)
Philton Polythene Converters
Philton Polythene Converters
Thank you for your time to view this
presentation. Please do not
hesitate to contact us with any
questions you may have.
Contact
Philton Polythene Converters
Andrew Tisi
[email protected]
Philton Polythene Converters