Transcript ACS 550-01 Hardware

ABB standard drive
ACS550
ACS550 Training course. © ABB Oy. - 3
Convenience with all the aspects
Base product strategy
ACS800
System Integrator
1,1…3000kW
Drives Specialist
Automation
Distributor
ACS550
ACS550 Training course. © ABB Oy. - 4
Power Transmission
0,75…355kW
Whole Seller
Catalog House
/www
1
100
= specification focus
1000
5000
ACS550 Target markets
•Standard Drive :
• Focus Channel :
• Applications:
• Logistical distribution
• P&F
• Technical distribution(Product)
• constant torque
• Technical distribution(Solution)
• sensorless vector control
performance enough
• Industry :
ACS550 Training course. © ABB Oy. - 5
• All industries requiring
simplicity, focused power range
and standard product
Also available:
HVAC product
ACS550, THE drive
New ABB Low Voltage AC Drive

ACS550 Training course. © ABB Oy. - 6

Part of the family - The ABB Drive

Reliable quality product

Global support
Convenient with all the aspects

Simple selection

Excellence in connectivity

Intuitiveness

All inside as standard
Orange: The ACS550
ACS550 Training course. © ABB Oy. - 7

Complete power range

0.75 - 355 kW, 1 - 500 HP

3 phase 200 V (up to 75 kW) and 400 V
series

IP21 / UL Type 1

IP54 / UL Type 12 (R1-R6 only)
0,75 to up to
up to
5,5 kW 11 kW 18,5 kW
up to
37 kW
up to
45 kW
up to
110 kW
up to
160 kW
up to
355 kW
Use of drive

Normal use

use with 110% load ability for 1 minute every 10 minutes.
Iout
110 %
In
100 %
1 minute
Time
ACS550 Training course. © ABB Oy. - 8

Heavy duty use

use with 150% load ability for 1 minute every 10 minutes.
Iout
150 %
Ihd
100 %
1 minute
Time
Use of drive

Maximum load ability

use with 180% load ability for 2 seconds every minute.
Iout
180 %
Ihd
100 %
ACS550 Training course. © ABB Oy. - 9
2 seconds
Time
ACS550 Training course. © ABB Oy. - 10
ACS550, Ratings
Ambient temperature : 40 ºC
Based on 6 pole motors.
Switching frequency : 4kHz
596
490
430
330
ACS550, dimensions IP21
125
125
R1
ACS550 Training course. © ABB Oy. - 11
R2
203
R3
203
R4
Dimensions are in [mm].
R1 - R2 : same size as ACS 400.
R3 - R4 : Depth and height smaller than ACS 400.
2024
1507
700
602
ACS550, dimensions IP21
265
ACS550 Training course. © ABB Oy. - 12
R5
300
R6
R8
Dimensions are in [mm].
250
R7
347
Dimensions comparison ACS 550 vs. ACS 400
ACS550
Frame size
IP 21
Volume
R1
H1
mm
369
H2
mm
330
W
mm
125
D
mm
212
Height
mm
441
Width
mm
213
Depth
mm
238
IP21
l
9.8
IP 54
l
22.4
R2
469
430
125
222
541
215
245
13.0
28.5
R3
583
490
203
231
604
257
276
27.3
42.8
R4
689
596
203
262
723
257
306
36.6
56.9
ACS 400
IP 21
IP 54
Volume
H1
H2
W
D
Height
Width
Depth
IP21
IP 54
mm
mm
mm
mm
mm
mm
mm
l
l
R1
373
330
125
209
453
215
240
9.7
23.4
R2
473
430
125
221
551
215
253
13.1
30.0
R3
586
545
203
248
642
257
280
29.5
46.2
R4
686
636
203
280
742
257
312
39.0
59.5
H1 With cable connection box / cable glands
H2
H2 Without cable connection box / cable glands
H1
Frame size
ACS550 Training course. © ABB Oy. - 13
IP 54
ACS550, dimensions 208 - 240 V
ACS550 Training course. © ABB Oy. - 14
Type
ACS550-01
ACS550-U1
Dimensions, Weights and Space Requirements
Frame
IP21 / UL type 12
size
H1
H2
W
D
Weight Height Width Depth
mm
mm
mm
mm
kg
mm
mm
mm
UN = 208 - 240 V (208, 220, 230, 240 V)
-04A6-2
R1
369
330
125
212
6,5
449
213
234
-06A6-2
R1
369
330
125
212
6,5
449
213
234
-07A5-2
R1
369
330
125
212
6,5
449
213
234
-012A-2
R1
369
330
125
212
6,5
449
213
234
-017A-2
R1
369
330
125
212
6,5
449
213
234
-024A-2
R2
469
430
125
222
9,0
549
213
245
-031A-2
R2
469
430
125
222
9,0
549
213
245
-046A-2
R3
583
490
203
231
16
611
257
253
-059A-2
R3
583
490
203
231
16
611
257
253
-075A-2
R4
689
596
203
262
24
742
257
284
-088A-2
R4
689
596
203
262
24
742
257
284
-114A-2
R4
689
596
203
262
24
742
257
284
-143A-2
R6
880
700
300
400
69
924
410
423
-178A-2
R6
880
700
300
400
69
924
410
423
-221A-2
R6
880
700
300
400
69
924
410
423
-248A-2
R6
880
700
300
400
69
924
410
423
Weight
kg
8
8
8
8
8
11
11
17
17
26
26
26
86
86
86
86
ACS550, dimensions 380 - 480 V
ACS550 Training course. © ABB Oy. - 15
Type
ACS550-01 Frame
ACS550-U1 size
Dimensions, Weights and Space Requirements
IP21 / UL type 12
H1
H2
W
D
Weight Height Width Depth
mm
mm
mm
mm
kg
mm
mm
mm
UN = 380 - 480 V (380, 400, 415, 440, 460, 480 V)
-03A3-4
R1
369
330
125
212
6,5
449
213
234
-04A1-4
R1
369
330
125
212
6,5
449
213
234
-05A4-4
R1
369
330
125
212
6,5
449
213
234
-06A9-4
R1
369
330
125
212
6,5
449
213
234
-08A8-4
R1
369
330
125
212
6,5
449
213
234
-012A-4
R1
369
330
125
212
6,5
449
213
234
-015A-4
R2
469
430
125
222
9,0
549
213
245
-023A-4
R2
469
430
125
222
9,0
549
213
245
-031A-4
R3
583
490
203
231
16
611
257
253
-038A-4
R3
583
490
203
231
16
611
257
253
-044A-4
R4
689
596
203
262
24
742
257
284
-059A-4
R4
689
596
203
262
24
742
257
284
-072A-4
R4
689
596
203
262
24
742
257
284
-096A-4
R5
739
602
265
286
34
776
369
309
-124A-4
R6
880
700
300
400
69
924
410
423
-157A-4
R6
880
700
300
400
69
924
410
423
-180A-4
R6
880
700
300
400
69
924
410
423
-195A-4
R6
880
700
300
400
69
924
410
423
Weight
kg
8
8
8
8
8
8
11
11
17
17
26
26
26
42
86
86
86
86
The ACS550 offers


Better EMC/harmonic performance

RFI-filter for first environment, restricted distribution with 30 m motor
cable

Swinging choke
New motor control platform


Extended I/O compared to ACS 400
ACS550 Training course. © ABB Oy. - 16



One additional digital input, one additional analogue output and one
additional relay.
Improved Fieldbus solution

Modbus protocol embedded

Others as snap-on options (same as ACS 800)
Assistant control panel


Sensorless vector , scalar
As standard
Built-in brake chopper

R1-R2
EMC

Built-in RFI-filter as standard for

1st environment, unrestricted up to 10 m motor cables (conducted only)



1st environment, restricted up to 100 m motor cables (30m for R3 and R4)

2nd environment up to 100 m motor cables, for all frames

For longer cables external filters are available
New way to suppress harmonics caused by the inverter : ‘swinging
chokes’.
ACS550 Training course. © ABB Oy. - 17


(requires external filter)
DC choke with variable impedance reducing the harmonics.
Line current THD is less than ACS400
Swinging choke
ACS550 Training course. © ABB Oy. - 18

New way to suppress harmonics cause by the inverter :
‘swinging chokes’.

At partial load is the reactance of the DC chock increased.

THD reduction up to 24.2% compared to ACS400!!
Swinging choke
ACS550 Training course. © ABB Oy. - 19

New “Swinging” DC Link Choke

Designed to reduce harmonics at full
and partial loads

Perfect for Variable Torque Centrifugal
Loads
EMC
Medium voltage network
Propagation of
conducted emissions
Public lowvoltage network
Industrial lowvoltage network
Point of measurement
for conducted emission
ACS550 Training course. © ABB Oy. - 20
1st Environment
Point of measurement
2nd Environment
Boundary of
installation
10
m
Equipment
(victim)
Point of measurement
for radiated emission
PDS
(emitter)
EMC
ACS550 Training course. © ABB Oy. - 21
Product
Standard
Test
Standard
EN 61800 - 3
EN 61800 - 3
EN 61800 - 3
First environment
First environment
Second environment
Unrestricted distribution
Restricted distribution
EN 55011
EN 55011
CISPR 11
CISPR 11
Class B
Class A Group 1
EMC
Conducted emissions
150
130
Amplitude
110
1st unres.
1st restr.
90
2nd , I<100A
2nd , I>100A
ACS550 Training course. © ABB Oy. - 22
70
50
30
0,1
1
10
Frequency (MHz)
100
EMC
Radiated emissions
70
Amplitude (dBuV/m)
ACS550 Training course. © ABB Oy. - 23
60
50
1st unres.
40
1st restr.
2nd
30
20
10
10
100
Frequency (MHz)
1000
ACS 550 Main Circuit Board (OINT)
ACS550 Training course. © ABB Oy. - 24
DC-link
Output phases
(R1 & R2 Braking
resistor output)
Current transducers
Line Side MOV
Snubbers (1550V)
EMC
Input Diode
Capacitors 1600 PIV
Gate driver
Section
Bus Choke
Leads
DC-capacitors
Cooling Fan
+24VDC
Power Supply
ACS 550-01 Hardware
ACS550 Training course. © ABB Oy. - 25

ACS550 Wall Mounted

R1 to R6 Frame Size

0,75 to 110 kW

IP 21, UL Type 1 (NEMA 1) Series

IP 54, UL Type 12
ACS 550-01 Hardware
Panel with a “plug”
shown inside
Relay
Option
ACS550 Training course. © ABB Oy. - 26
Fieldbus Module
R1 Base Unit
ACS 550-01 Hardware
R1 Skeleton
Relay
Option
Embedded FB
Connector
Anybus
Connector
Panel “plug”
ACS550 Training course. © ABB Oy. - 27
Anybus Module
Relay Outputs
Digital Inputs
Analog I/O
IP 54
Fan Mounting
ACS 550-01 Hardware
IP54 wire entry plate
ACS550 Training course. © ABB Oy. - 28
IP54 Internal fan
On - off controlled
cooling fan
ACS 550-01 Hardware

New Connection Box Design



Same for Europe and US
Bottom and Side entrances
Plastic Cover integrates with
Drive
ACS550 Training course. © ABB Oy. - 29
Side entrance
ACS 550-01 Hardware
EU and US Connection Box
ACS550 Training course. © ABB Oy. - 30
Shield clamp
ACS 550-02 Hardware
ACS550 Training course. © ABB Oy. - 31

ACS550 Floor standing

R7 and R8 Frame Size

132 through 355 kW

IP 21 , UL Type 1 (NEMA 1) Series
ACS 550-02 Hardware

ACS550

Separate cabling pedestal
ACS550 Training course. © ABB Oy. - 32

Motor connections
Possible to connect cabling before
drive installation
Supply connections
ACS 550-02 Hardware
ACS550 Training course. © ABB Oy. - 33

Wheels under the unit

Easy to pull the drive on or off

No need to disconnect the
power cables, when removing the
unit
ACS550-02 Hardware R7
Fan transformer
Fan fuses
OMIO board
ACS550 Training course. © ABB Oy. - 34
DC Capacitors
ACS550-02 Hardware R7
Fan transformer
Heat sink with Input bridge
and IGBT elements
AC Choke
Charging resistor
OITF Board
APOW Board
Common mode choke
ACS550 Training course. © ABB Oy. - 35
DC Capacitors
Fan
Current transducer
Pedestal with AC input and output
ACS550-02 Hardware R8
Fan transformer
Input bridge
ACS550 Training course. © ABB Oy. - 36
DC Capacitors
Fan Cover
OPEX with OMIO board
ACS550-02 Hardware R8
AC Choke
Fan transformer
OITF Board
APOW Board
Heat sink with two IGBT elements
Current transducer
ACS550 Training course. © ABB Oy. - 37
DC Capacitors
Fan
Common mode choke
New software features

Sensorless vector control

Up to 12 kHz switching frequency at reduced current for
R1-R4

Automatic noise reduction
ACS550 Training course. © ABB Oy. - 38

Switching frequency goes up when load decreases.

Motor thermistor input (both PT 100 and PTC)

Two independent PID’s

On - Off controlled cooling fan
Questions
What is the maximum power with ACS550 ?
What is the maximum motor cable length to fulfil 2nd
environment EMC-regulations ?
ACS550 Training course. © ABB Oy. - 39
What is the over-load ability of the normal use rating ?
New features on IO side

6 DI’s: Positive/negative logic

2 AI’s: V or I input, 2 ms update rate

2 AO’s: 0-20mA,

3 RO’s: 2A/230V output

Serial Communications

ACS550 Training course. © ABB Oy. - 40

Option Boards


Embedded RS485 type OR Plug-in fieldbus modules
3 Relay outputs (6 pins)
No same numbers in terminals
Control Board (user’s view)
24V
Power
(2) 3 RO
2 AIs
(1) 2 AOs
ACS550 Training course. © ABB Oy. - 41
10V ref.
HIGH VOLTAGE ISOLATION
(5) 6 DIs
ORANGE
Control
Board
OMIO
Sync
Port
Serial
Link
Shared
Port
( ) ACS 400 features
R7-R8
OPEX
Optical Link
2 Fiber Optos
Power Supply
To
OITF(R7-8)
Fibers
24V
For R7-R8
Embedded Protocols
RS485 types
MODBUS
RS232
Panel
R1-R6
OINT
AnyBus
Option
Board
3 Relays
Option Bd
ORLY
User’s
Field Bus
For PFC
Macro
ACS 550 Hardware
Panel
connector
Switches for AI
reference
Analog inputs
Analog Outputs
•2 programmable AI
•2 programmable AO
+24VDC to
Customer
(250 mA)
ACS550 Training course. © ABB Oy. - 42
DCOM to GND
Jumper
3 programmable
Form C relay
outputs
Digital inputs
•6 programmable DI
Option Slot 1
•3-relay
Option Slot 2
•Fieldbus Modules
RS-485 serial
connection for
embedded
fieldbus protocol
IO board
Analogue inputs
and outputs
Panel
connection
ACS550 Training course. © ABB Oy. - 43
Digital inputs
Relay
connections
Option slot 2:
Plug-in fieldbus
connection
Option Slot 1
Relay output extension
Embedded
Fieldbus
ACS 550 Hardware
ACS550 Training course. © ABB Oy. - 44


New Control Board (OMIO)

2 Programmable Analog Inputs

2 Programmable Analog Outputs

6 Programmable Digital Inputs (sink or source)

6 Programmable Relay Outputs possible
(3 standard)

150 MHz DSP vs 18 MHz ACS 400

Twice as much memory compared to ACS 400

Faster responding AI and DI
New fan design

On/Off using transistor output

Easily removable

Fan kit available
ACS550 Training course. © ABB Oy. - 45
I/O configuration - ABB standard application macro
X1
1
Identification
SCR
Description
Terminal for signal cable screen. (Connected internally to chassis ground.)
2
AI1
Analog input channel 1, programmable
Default:
0 to 10 V (R i = 312 kohm) (J1:AI1 open) <=> 0 to nnom speed reference
0 to 20 mA (R i = 100 ohm) (J1:AI1 closed) <=> 0 to nnom speed reference
Resolution 0.1 % accuracy ±1 %.
3
AGND
4
10 V
5
AI2
Analog input circuit common. (Connected internally to chassis ground
through 1 Mohm.)
10 V/10 mA reference voltage output for analog input potentiometer,
accuracy ±2 %.
Analog input channel 2, programmable.
Default:
0 to 20 mA (R i = 100 ohm) (J1:AI2 closed) <=> 0 to nnom speed reference.
0 to 10 V (R i = 312 kohm) (J1:AI2 open) <=> 0 to nnom speed reference
Resolution 0.1 % accuracy ±1 %.
6
AGND
7
AO1
8
AO2
Analog output, programmable. Default: 0 to 20 mA (load < 500 ohm) <=>0 to
Imax output current
9
10
AGND
24V
Common for DI return signals.
Auxiliary voltage output 24 V DC / 250 mA (reference to AGND).
Short circuit protected.
11
12
GND
DCOM1
DI Configuration
13
DI1
14
15
16
17
18
19
20
21
22
23
24
25
26
27
DI2
DI3
DI4
DI5
DI6
RO1C
RO1A
RO1B
RO2C
RO2A
RO2B
RO3C
RO3A
RO3B
Analog input circuit common. (Connected internally to chassis ground
through 1 Mohm.)
Analog output, programmable. Default: 0 to 20 mA (load < 500 ohm) <=>0 to
nnom motor speed
Digital input common for all
To activate a digital input, there must be
input and DCOM1. The 24 V may be provided by the ACS 500 (X1:10) or by
an external 12 to 24 V source of either polarity.
Application Macro ABB Standard (1) (default)
Start/Stop: Close to start. Motor will ramp up to frequency reference. Open
to stop. Motor will coast to stop.
Forwad/Reverse: Activate to reverse rotation direction.
Constant speed selection*
Constant speed selection*
Ramp pair selection: Activate to select ramp pair 2.
Not configured
Relay output 1, programmable (default: Ready => 19 connected to 21)
12 to 250 V AC / 30 V DC, 10 mA to 2 A
Relay output 2, programmable (default: Running => 22 connected to 24) 12
to 250 V AC / 30 V DC, 10 mA to 2 A
Relay output 3, programmable (default: Fault => 25 connected to 26)
to 250 V AC / 30 V DC, 10 mA to 2 A
12
Internal options
OR
Assistant control panel
Basic control panel
ACS550 Training course. © ABB Oy. - 46
(as standard)
Relay Output
Extension Module
Plug-in Fieldbus
ACS 550 Hardware

New Internal Option Modules
ACS550 Training course. © ABB Oy. - 47

OREL-01 Relay Module

3 Form C Relay rated 2 A max current with switching capacity of
6 A (24V DC resistive), 1500 VA (250 VAC)

Designated RO4 through RO6

On and Off Delays 0 to 3600 seconds

Programmable for same functions as RO1-RO3
User interfaces

Assistant control panel functions





ACS550 Training course. © ABB Oy. - 48

Run the start-up, maintenance and diagnostic assistants in
conjunction with drive software
Has help button, gives manual information
List of changed parameters
Real time clock
14 languages supported in the same panel
Basic control panel

Implement panel protocol to display and modify parameters
 Upload or download capabilities
Assistant control panel

Buttons of the Assistant control panel:
Soft key 1 function
ACS550 Training course. © ABB Oy. - 49
Soft key 1
Soft key 2 Function
Soft key 2
Down button (to
change
parameters and
their value)
Up button (to
change
parameters and
their value)
Loc / Rem mode
Help button
Stop button
Start button
Assistant control panel - navigation

Menu structure:

The editing principles resembles that of a mobile phone.
Initial
display
Menu button
ACS550 Training course. © ABB Oy. - 50
Menu
Macro’s
Assistants
Parameters
Arrow buttons
Changed
Parameter
Fault logger
Enter button
Are the same
button
ACS550 Training course. © ABB Oy. - 51
Assistants

Start - Up assistant guides the user through all essential
settings to be done without going directly into the
parameter list.

Maintenance assistant can set the drive to criteria to
insert preventive maintenance.

Diagnostic assistant, is activated when a fault
occurs.Gives suggestions to fix the system based on drive
common sense.
ACS550 Training course. © ABB Oy. - 52
Start - Up Assistant

Start - Up assistant guides the user through all essential
settings to be done without going directly into the
parameter list.

The user answers questions given by the drive, which will
be set to the corresponding parameter.

Related topics : motor parameters, application macro, IO.
PID setting and drive optimisation

the Start - Up assistant is activated in the menu edit mode.
ACS550 Training course. © ABB Oy. - 53
Maintenance Assistant

Maintenance criteria can be set to signal the need for
preventive maintenance.

Input maintenance value for maintaining controlled system
are given in parameter group 29. Relay Output can be
used to signalise the ‘need’ for maintenance.

Selectable maintenance criteria:

kWh

running hours

motor rotation (Mrev = Mega rotations)
Diagnostic Assistant

Is activated when a fault occurs.

Gives suggestions to fix the system based on drive
common sense.

Monitors : DC - bus voltage, speed, current, change of
speed,…
ACS550 Training course. © ABB Oy. - 54

e.g.: high DC - bus voltage and decelerating and power flow
is from motor to drive : use brake resistors or increase
deceleration ramp time.
Questions
How many assistants are there in the basic control panel ?
How many analogue outputs are there in the ACS550 ?
ACS550 Training course. © ABB Oy. - 55
How is the real time clock available ?
Field Bus For Orange
ACS550 Training course. © ABB Oy. - 56

All FBs will be either embedded or
mechanically packaged inside the drive

MODBUS is the embedded fieldbus.

ACS 800 type Fieldbus modules are used to
provide remaining FBs

Available fieldbuses (more to follow):

Profibus

DeviceNet

LonWorks

ControlNet

CanOpen
AnyBus Communicator

Types of field busses:

Gate way principle

Profibus, DeviceNet, Ethernet, EtherNet/IP, CC-Link, InterBus,
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CANopen, ControlNet, LonWorks, AS-Interface, FIPIO, & Bluetooth.
Web page :
http://www.anybus.com/
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DriveWindow Light 2.3

ACS550 can be detected

For commissioning the drive

Possibility to monitor the drive

Assistant to create direct configuration of the drive

Remains compatible to other DriveIT Low Voltage, AC
Drive products.
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Other options

Braking choppers and resistors

External braking units for frames R3 - R4

Control panel extension cable

du/dt filters

External RFI filters for longer motor cables (R1 to R4)
ACS 550 Type Code
Information
Type Code Key
ACS 5 5 0 - 0 1 - 0 1 5 A - 4 + X X X X
Product Series
Construction
Size
Voltage Rating
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Option codes
Example
ACS550 - 01 - 015A - 4 +K454 + R701
7,5 kW 400 V drive
IP21 protection class
Profibus DB adapter RPBA-01
German language manuals
Packaging
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
ACS550 package includes :

ACS550 drive

Assistant control panel (as standard), no panel or basic
control panel (if ordered)

Mounting template for the wall mounted units

Fieldbus module (if ordered)

RO module (if ordered)

Easy to open package
Warranty policy

Frame sizes R1 to R4 :


Frame sizes R5 to R8 :

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The complete unit is replaced
Components are replaced
Frame
R1-R6
R7-R8
Date of
manufacturing
30
Date of delivery
24
18
Date of
commissioning
24
12
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ACS550 Photos
Possibility for
labelling
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Questions
Are there any questions?
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