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Loss Prevention Presentation 09-10 Mid-Year Hettrick, Cyr & Associates Inc. East Hartford, CT www.hettrickcyr.com Random Audit Program Increased to three inspection days per calendar month by HC&A. Scorecard created for each inspection. ○ Scores below 80 or “Not in Compliance” with fall protection require a written response from owner. Presentation reviews ○ Overall Jobsite Scores & Averages ○ Review of Fall Protection Compliance ○ Examples of “Not in Compliance” Findings ○ Summary & Recommendations Ba rre tt ( 3) Ca no py Co (2) ns .C ol l .(4 ) Da yc o(3 ) Ea gle (5) Fu rey (5) Gi lbe rt( 4) Go rm an (2 Kle in( 2) Je rse y( 1 Sp ) rag ue (3) Ma rsh all (4) Mc Ke nn NE a( 4 Ma ) so nry (1) R& S( 2) Ru ss ell (3) SR C( 2) Ch aff ee (1) Te ch ( 3) Bo stw ick ( 3) Random Audit – Year One July 2007 - April 2008 / 56 Total Inspections) 100 80 98 90 87 81 90 93 94 97 NERI Member 95 96 91 95 95 86 88 79 74 Captive Average 89 97 82 85 75 70 60 50 40 30 20 10 0 Ba rre tt ( 5) Ca no py (3) Da yc o(2 ) Ea gle (3) Fu rey (2) Gi lbe rt( 5) Go rm an (6 Kle in( 3) Je rse y( 4 Sp ) rag ue (3) Ma rsh all Mc (3) Ke nn NE a( 2 Ma ) so nry (4) Pfi ste r(3 ) R& S( 6) Ru ss ell (6) SR C( 2) Ch aff ee (2) Te ch ( 2) We sta r( 3 Bo ) stw ick ( 4) Random Audit – Year Two May 2008 - April 2009 / 73 Total Inspections) 100 90 98 94 87 93 92 93 94 86 88 80 NERI Member 89 92 86 95 100 87 89 Captive Average 90 97 90 94 85 79 70 60 50 40 30 20 10 0 Ba rre tt ( Ca 5) no py Da (1) yc o Ea (1) gle Fa (6) nia Fu (2) rey (3 Gi lbe ) rt( Go r m 5) an ( Kle 3) in( 2) Je rs Sp rag ey Ma ue(2 ) rsh all (2 Me t ca ) Mc lf( 2 NE Kenn ) a Ma so ( 1) nr Pfi stM y(4) Pfi aint ( 2) stE ne r( 1 R& ) Ru S(3) ss ell (2 SR ) Ch C(4 ) aff ee ( Te 2) ch We ( 3) Bo star( 3) stw ick ( 3) Random Audits – Year Three May 2009 – January 6, 2010 / 62 Total Inspections 100 90 99 100 99 95 84 96 93 92 80 NERI Member 95 96 100 100 97 92 97 99 94 Captive Average 93.2 93 98 87 90 81 76 70 60 50 40 30 20 10 0 Three years of consistent improvement!! Year 1 Average Score = 89 Year 2 Average Score = 90 Year 3 Average Score = 93.2 Scores are consistent with HC&A opinion of NERI jobsite performance. We have seen marketable improvement since year one. Fall Protection Compliance A review of 96 NERI Scorecard Reports *Conducted in October 2008 50 45 40 35 30 25 20 15 10 5 0 49 Compliant 47 Non-Compliant - After 1.5 years of inspections, nearly 50% of all projects working in the captive were found non-compliant for fall protection. - Reducing this percentage should be our #1 loss prevention goal. Fall Protection Compliance A review of 93 roofing jobsites since “compliant / noncompliant” element was created (November 1, 2009) 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 73 20 Compliant Non-Compliant - Since November 2009, approximately 19% of jobsites inspected have had fall protection concerns. - Significant improvement, but room for improvement still exists. Just under one in five jobs presently are found “not in compliance” with fall protection requirements. What are “not in compliance” projects? Warning lines were not 6’+ away from the roof edge on the right, and with the use of mechanical equipment 10’+ was required on the left. In addition, caution tape was used on the left instead of actual flagging. Tape does not have the required breaking strength. Not In Compliance Safety Monitor installing plates rather than monitor employees. Employees wearing fall equipment for show. When they went to work on the metal edging, they did not anchor to anything. Not In Compliance 3:12 pitch, no warning lines or fall protection. Foreman arrived in morning, stated first day on job and didn’t bring flagging thinking it was on the job already. Knew he needed it after arriving but made no effort to obtain it and put employees to work. Employees working directly next to skylights (notice gang box location). Skylights not protected. Not In Compliance Crew doing a great job with safety monitor, however monitors are not permissible at hoist areas. The hot draw pipe is considered a hoist area. Guardrail or tie-off is necessary. Not In Compliance Warning lines moved too close to the edge. No fall protection. Absolutely unacceptable in this program. Not In Compliance Failure to inspect equipment. Not In Compliance Not enough fasteners in the roof anchor. Lifeline set up in a manner which created significant swing fall hazard. Random Audit Summary 1. Random Audits scores have been improving - Many foreman tell HC&A they operate now knowing they could be subject to an inspection at anytime. - Increased frequency of inspections has helped push awareness. 2. Fall protection has been much improved - Scorecard criteria and requirement for ownership to respond in writing to “not in compliance” jobsites has helped to ensure change is made. 3. Room for additional improvement exists Recommendations for Improvement 1. Raise requirement for written response from a score of an 80 to 90. The 80 score serves no purpose. 2. 3. Extremely difficult to get below an 80 w/o fall violations. If there are fall violations, a written response is already required. Set a captive goal of a 90 for end year scores. Those below 90 are ineligible for NERI Recognition Awards. Improve in-house Documented Jobsite Inspection & Progressive Disciplinary Programs. Vast majority of fall violations are related to employee misconduct. NERI Safety Excellence Recognition Award Program LCC has developed a Safety Excellence Recognition Award which will be awarded to the top five (5) performing members on a yearly basis. Award criteria is based on five items of which companies are ranked by performance in each; ○ Members below their respective Loss Pick ○ MUST HAVE AVERAGE RANDOM AUDIT SCORE OF 90 OR GREATER ○ Number of benchmarks at or below the goal ○ Highest percentage of fall compliant jobsites ○ Highest jobsite average scores ○ Number of SSOP’s in compliance with Award final scores tallied at the end of July, which allows three months for claim reporting & development for benchmarking purposes Awards will be given during the October meetings. 2008/2009 Policy Year Recognition Award Final Standings POINTS: Jobsite Avg. Score POINT: SSOP Comp. POINTS: Benchmarks Below Goal POINTS: Highest % of FallCompliant Sites TOTAL POINTS COMPANY NAME S.R.C. Roofing 19 11 19.5 13.5 63 Canopy Roofing 17 11 19.5 13.5 61 Furey Roofing 14.5 11 19.5 13.5 58.5 C.G. Bostwick 17 11 16.5 13.5 58 Westar Roofing 21 11 10 13.5 55.5 NERI SSOP Compliance Audit Process SSOP Compliance Audit Timeline HC&A to begin SSOP compliance audits in November 2009. SSOP compliance audits to be completed by the end of March 2010. SSOP Audit Process Comprehensive review of all NERI SSOP’s will be conducted for each member. In remaining time, HC&A will conduct as additional jobsite inspections for the company being audited. A comprehensive each member. report will be completed for Standard Safety Operating Procedures Compliance (audit period May-October 2008) 20 20 15 10 5 1 0 In Compliance with all SSOPs Not in Full Compliance Compliance Review 1 yr post SSOP Adoption Items initial SSOP Audit found NIC Total of 80 NIC items 12 Pe nalty Pt. Syste m 11 11 Re gulatory Training Site Inspe ction Program 10 MVR Che cks 8 Ne w-Hire Training 7 Safe ty Comm. 6 Comp. Drug Te st 4 4 Tool Box Talks Pre -Existing Dam. 3 Council/Discipline 2 Acc. Inve st. 1 1 1 FRI Criminal Re c. O SHA 10-Hour 0 5 10 Number of Companies 15 Formula to determine captive compliance percentage: # of Not In Compliance Findings Each Year (# of Members X Total # of SSOPs) 08/09 SSOP Comp. Audit: 1. 21 members X 20 SSOPs = 420 2. 80 Not In Compliance Items 3. 80 / 420 = 19% Not in Compliance 4. 100 – 19 = 81% Compliance 100 90 81 80 70 60 50 2008/2009 Overall Compliance with SSOPs Much better results are expected for year two! While we don’t anticipate all members being in full compliance, we do anticipate better performance. HC&A hopes are to see overall compliance exceed 90%. HC&A Future Captive Agenda HC&A has hesitated in recent months to propose many new changes to our current structure for two reasons; 1. 2. Concerns that some felt the current SSOP’s were still being melded into each company. “Too much, too soon” was a worry. Current economic situation. While timing may still not be right, HC&A is recommending the following items be considered; 1. Defensive Driving (once every two years for listed drivers) Pro-active vs. Re-active. 2. Improved Educational Program Implementation of Captive Tool Box Talk Program Increased length of Safety Representative Meetings QUESTIONS??