Transcript Operational Excellence

Alexander Stuber & Partner
Consulting & Engineering in Maintenance, Operation and Customer Service
Dieser Bericht ist ausschließlich für Mitarbeiter des Klienten bestimmt. Die Verteilung, Zitierung und Vervielfältigung - auch auszugsweise - zum Zwecke der Weitergabe an
Dritte ist nur mit vorheriger schriftlicher Zustimmung der @spe Unternehmensberatung gestattet.
Die hier zusammengefassten Texte und Grafiken wurden von der @spe Unternehmensberatung im Rahmen einer Präsentation eingesetzt; sie stellen keine vollständige
Dokumentation der Veranstaltung dar.
Seite 1
We make a Company Efficient and Effective
The way we work
Maintenance, Operation and Customer Service
Audit
Business Plan
Basic Concept
Detailed Concept
... from planning to handover
Seite 2
Implementation
Optimisation
With the Audit Manager we identify Improvement Potentials
Analysis
Audit
OEE
Basic
Concept
Detail
Concept
Organization
100%
Maintenance Strategy
80%
SHE & Q
Maintenance
Effectiveness
Maintenance –
Production
Methods
60%
40%
Controlling
20%
Condition of the
Equipment
0%
Contracted Services
Documentation
Personnel
Knowledge Management
Workshops
Target
 Strength
Stores - Material
Minimum
Audit Results
 Weakness
 Risks
Seite 3
S
W
R
T
 Threads
Implementation
Optimisation
The maturity model to reach World Class
5 Levels
100%
80%
60%
Continuous Improvement
• Integrated maintenance Management
• Condition based Maintenance
World Class
Standardized Processes
• Condition Monitoring, Continuous Improvements
• Designed Reliability, LCC
Professional
Defined Processes
• Preventive Maintenance
• Defined Rules, CMMS
Standard
40%
Repeatable Processes
• Planned Maintenance, Planning Tools, e.g. Excel
• Target setting
20%
Seite 4
Ad hoc Maintenance Decisions
• Chaotic Organization on paper
• Job Cards
Sub Standard
Reactive Maintenance
Modules for Customized solutions to become fit in Maintenance
Our Toolbox
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Maintenance Planning System
ExpertAlert
Blended Learning
REWOP
EXAKT
Mobile Asset Management
?
Enterprise
Asset
Management
Re- Engineering
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ASP Audit Manager
Strategy Workshop
Project Management
PDCA
KPI‘s, Benchmarking
RCA, RCM, FMEA
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Vibration Monitoring
Vibration Analysis
Thermography
Oil Analysis
Fit in
Maintenance
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Seite 5
5S
Autonomous Maintenance
Planned Maintenance
Continuous Improvements
Design out Maintenance
Training
Total
Productive
Maintenance
Condition
Based
Maintenance