Transcript Slajd 1 - WPHI Lizbona, Ambasada RP w Lizbonie

COMPANY OVERVIEW

Company foundation
April 1983

Company Board
Krzysztof Rozenberg - Liquidator
Ewa Czajka - Liquidator

Localisation
Białołęka District, Warsaw

Share capital
PLN 55 308 295.21 (€ 12 862 394.23)

Annual turnover
PLN 65 000 000 (€ 15 116 279)

Number of employees
98

Facilities
36 528 m2 total area
22 347 m2 buildings
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HISTORY
1983 - Company foundation under the ZZM FSO name
- Start of power units assembly and equipping short series of POLONEZ cars
1985 - launching the modern line for seat pads production
1991 - start of producing large plastic elements for POLONEZ car
1997 - creating joint-venture with Koram Plastics Co. as KORAM ZZM POLAND Sp. z o.o.
1998 - start of production large plastic elements (bumpers, instrument panels, door trims) for Deawoo
Lanos on the new Japanese injection molding machines
2000 - production expansion with parts for Deawoo Matiz
2005 - start of cooperation with Avto Zaz Ukraine
2006 - awarding the ISO/TS 16949:2002 certificate
2007 - awarding ISO 14001:2005 Environmental Management certificate
2008 - start of cooperation with GM (production of PUR profiles and plastic elements for bumpers,
painting and assembeling of bumpers, painting of spoilers and rocker panel moulding)
2009 - start of cooperation with MOCHTOYS (production of injection molding plastic parts)
- obtaining nomination from VW to produce PUR seats foams
- Begining of incorporation process with FSO SA, company owner
2010 - Start of cooperation with EPP Poland and AK Kaczmarek (painting household equipment parts)
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Where we are
KORAM is located within industrial zone of Warsaw, just close to
S8 highway
Easy connection to:
- to Poznań then Berlin (A2 highway)
- to Katowice then other south-west
European countries
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What we can manufacture

Injection moulding
◦ Any plastic parts for automotive industry, household appliances,
radio and TV equipment, gardening equipment and so on,

Painting
◦ Plastic or metal parts (solvent technology only)

PUR foams
◦ Seats and backrests for automotive industry
◦ single and double hardness

Assembling
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Manufactured parts to automotive
industry
Spoiler
Seat Foams
Interior
Rear bumper
Instrument Panel
Interior
Rear Door trims
Front Bumper
Interior
Front Door
Trims
Rocker Molding
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Besides automotive projects
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COMPANY LAYOUT
Warehouse
2.304 m2
RETENTION TANK
Transport
PUR Foams Production
4.720 m2
Injection moulding and paint shop
10.580 m2
Offices
TTransport
Maintance dept. 641
Painting materials
warehouse
234 m2
m2
3.590 m2
FIRE TANK
Parking
Total area: 36,528 m2
Buildings: 22,347 m2
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INJECTION
MOULDING MACHINES
 8 injection moulding machines
 max. locking force: from 80 up to 3.500 t
 theoretical injection volume:
from 201 cm3 up to 12.930 cm3
Processed materials:
PP
PS
ABS
LLDPE
PBT
and other thermoplastics
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Parameters of injection moulding machines
Technical
data
Max.
locking
force
UBE
UBEMAX
3500
UBE
UBEMAX
2500
3.500 t 2.500 t
Battenfeld
BA-D 2200
Sandretto
650
Battenfeld
BK-T 570
LS 300
Battenfeld
BK-T 130
Battenfeld
BA 80
2.200 t
650 t
570 t
300 t
130 t
80 t
Size of
clamping
plates
3.000 x
2.680 mm
2.460 x
2.260 mm
2.700 x 2.300
mm
1.260 x 1.260
mm
1.280 x 1.280
mm
960 x 960
mm
700 x 700 mm
590 x 590
mm
Theoret.
injection
volume
12.930
cm3
10.838 cm3
12.868 cm3
2.860 cm3
3.338 cm3
736 cm3
286 cm3
201 cm3
Min.-max. of
mould
heigh
1.000 –
1.900 mm
900 – 1.700
mm
1.500 – 2.000
mm
250 – 900 mm
375 – 850
mm
300 – 800
mm
200 – 450 mm
200 – 425
mm
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PAINT
SHOP
Technical specification
 number of suspensions: 130 trolleys / 260 jigs
 capacity: 60 trolleys / hour
(around 1.200 m2)
 max length of a part: 220 cm
 used paints: solvent
 type of painting: automatic spray
(pneumatics, electrostatics)
 cabines: fully air-conditioned
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PAINT
SHOP
Control panel:
Temperature range: 20°C-35°C
Humidity range: 50%-80%
Catalytic boost:
Environmental friendly (combustion
of 95% of solid particles)
layout eng.jpg
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PAINT
SHOP
7 FANUC robots:
 1 for flaming
 1 for primer
 3 for basecoat
 2 for clearcoat
Better quality:
Primer coating elimates discoloration of raw parts
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PUR FOAMS LINE
o The number of cassettes: 34 (number of
moulds in the cassette depends
on the size of the element)
o Capacity: 204 cassets/hour
o Max size of the element: 1.340x660x250 mm
o Used materials: single and doublehardness MDI components
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PUR FOAMS LINE
o Load capacity: accordingly to customer’s requirements
o Density: from 45 to 75 kg/m3
Production capacity*:
- over 2.150.000 parts annually
- over 179.000 parts monthly
- over 8.500 parts daily
* - 3 shifts working
PUR line eng.JPG
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ASSEMBLY
We also assembly subparts according to requiremets of our customer
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OUR CERTIFICATES
ISO 9001:2008
ISO 14001:2005
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The address
KORAM ZZM
ul. Annopol 4, 03-236 Warszawa
Tel. (+48 22) 811 54 80; (+48 22) 811 21 70
E-mail: [email protected]
[email protected] (Arkadiusz Śliwiński – Dyrektor Handlowy)
Web: www.koram-zzm.com.pl
GPS N: 52° 10' 26" E: 18° 51' 9"
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Thank you,
We are looking forward
to cooperate with you.
THE EMPLOYEES OF KORAM ZZM POLAND Sp. z o.o.