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DUVHA POWER STATION REFURBISHMENT PROJECT CONSTRUCTION OF SIMULATOR ROOMS, CONTROL ROOMS, EQUIPMENT ROOMS AND ELECTRICAL OPERATION DESK (EOD) ENQUIRY NUMBER : PS (DRP)2013/BS/03 DATE: 21 MAY 2013 AGENDA POINTS • Opening & Welcome • Evacuation Procedure • Introduction • Declaration of Interest 2015/07/17 2 AGENDA POINTS Commercial SD&L Contract Data Price Schedule Finance Technical Quality Programming and Planning Safety 2015/07/17 3 COMMERCIAL Presented by: Baba Sekele / Nonhlanhla Hlangwini Commercial COMMERCIAL – Submission Dates and Address Enquiry closes at 10h00 on 06 June 2013 Tender Box located at– Duvha Power Station main Security Gate Documents should be marked clearly, as follows: Eskom Holdings SOC Limited Group Capital Division Confidential Tender No : PS (DRP)2013/BS/03 NB: CLOSING DATE FOR CLARIFICATIONS IS 5 WORKING DAYS BEFORE TENDER CLOSING LATE TENDERS WILL NOT BE ACCEPTED 2015/07/17 5 COMMERCIAL – Tender Envelope System Tenderers are required to use the three (3) Envelope System Each set of the documents is to be split as follows: Envelope 1. Commercial including Bonds Envelope 2. Financial Envelope 3. Technical, Quality, Safety Health Environmental and Programme Documents The following set of documents will be required: 1 x Original copy 1 x Electronic copy (CD/DVD) 2 x Copies of original documents (Hard Copies) 2015/07/17 6 COMMERCIAL – Tender Communication Contact Persons: Baba Sekele - Senior Buyer Peloame Tiro – Senior Buyer Nonhlanhla Hlangwini – Procurement Manager Contact Details Tel: +2713 690 0768/0767/0108 Fax Numbers: +27 86 719 9867 Email Address: [email protected] More information and any clarifications will be posted on this link: http://mp2mas17.eskom.co.za/tenderbulletin/search.asp 2015/07/17 7 COMMERCIAL – Evaluation Process A four (4) step evaluation will be conducted Functionality (Eliminate tenders below minimum threshold) Local Production and Content (Eliminate tenders below minimum threshold) Financial Analysis (Eliminate tenders below minimum threshold) 90/10 point system 2015/07/17 8 COMMERCIAL – EVALUATION CRITERIA The following tender scoring criteria will be used: Functionality- 70% per component i.e. Technical, Safety, Planning and Quality Local Production and Content– 70% (As per the DTI list of Designated Sectors Office Furniture has a minimum threshold of 85%, contractors will therefore be required to meet minimum threshold) Financial Analysis 90/10 point system 2015/07/17 9 IMPORTANT INFORMATION • Tenders will be deemed commercially unacceptable where suppliers fail to submit valid original tax clearance certificate. • Tenderers failing to submit a valid certificate at the stipulated closing time of the tender will automatically score a zero on B-BBEE for purposes of evaluation • No documents forming part of evaluation will be submitted after tender closing • Eskom will loads a joint venture as a single entity on its supplier database • Declaration form to be completed, declaring 85% on local content for furniture. • 70% is the threshold for Local Production and Content over and above 85% is mandatory for furniture 2015/07/17 10 IMPORTANT INFORMATION (Cont.) • Basic Compliance and tender returnables to be taken very seriously • Rather ask questions than to make assumptions and mistakes 2015/07/17 11 Questions? Supplier Development & Localisation Presented by: Ewert Baloyi SD&L Advisor Eskom Mandate • All State Owned Companies (SOCs) are required to implement Supplier Development & Localisation programmes to ensure that the national empowerment imperatives as stipulated in ASGI-SA (2005) and the New Growth Path (NGP 2009) are achieved. • Eskom’s mandate is therefore, to achieve maximum and sustainable local development impact through leveraging Eskom’s procurement spend in a manner that allows flexibility within the business in order to accommodate government local development initiatives and policies • And fulfilling this mandate, Eskom Holdings SOC should ensure that its procurement processes are in line with Preferential Procurement Policy Framework Act (PPPFA), No.5 of 2000: 2015/07/17 14 B-BBEE Elements ( Codes of Good Practice) The following seven B-BBEE elements represent the key principles underpinning the B-BBEE Act 53 of 2003. • Ownership and Equity shareholding • Management and Control • Employment Equity • Skills Development • Preferential Procurement • Enterprise Development • Social Economic Development 2015/07/17 15 Local Production and Content • All Tenderers are required to achieve 70% threshold on Local Content to South Africa ( Non designated sector) • (As per the DTI list of Designated Sectors Office Furniture has a minimum threshold of 85%, contractors will therefore be required to meet minimum threshold) Skills Development (Not for Tender Evaluation Purposes) Skills Eskom’s target Tenderers Proposal Joinery & Painting 10 Tiling & Plastering 6 Total 2015/07/17 16 16 Local Production and Content continued … Local to site Job creation • All tenderers’ are requested to indicate to Eskom how many jobs will be retained and new jobs will be created as a result of this project. Please indicate the following • Number of retained jobs (Core Employees) • New Jobs to be created ( Semi-skilled and Non skilled Employees) 2015/07/17 17 Local Production and Content continued … Sub-contracting In terms of the Preferential Policy Framework Act Tenderers: • Tenderers will not be awarded points for B-BBEE status level if it is indicated in the tender documents that such a tenderer intends sub-contracting more than 25% of the value of the contract to any other enterprise that does not qualify for at least the points that such a tenderer qualifies for, unless the intended sub-contractor is an EME that has the capability and ability to execute the subcontract. • Thus, All Contractors are required to submit their list of subcontractors to Eskom for vetting and approval . 2015/07/17 18 Questions? CONTRACT DATA Presented by: Maki Mosheshe C&I Project Manager (GCD) CONTRACT DATA The Contract will be NEC 3 Part C1 2a : Contract data by Employer Part C1 2b: Contract Data By Contractor Part C4 : Site Information Dates will be discussed under Programme presentation. 2015/07/17 21 PRICE SCHEDULE - REQUIREMENTS Use the price schedule provided for pricing. CPA formulae to be submitted on the price schedule provided. Only the cells highlighted in light green should be filled in. Rate of exchange has been included in the price schedule and should not be changed so that the evaluations can be done on the same basis. Tenderers to verify the quantities on site and add the items missed on the BOQ subject to Eskom’s verification and approval. NB: Failure to complete the CPA schedule will result in prices being considered fixed for the duration of the contract. CPA IS DEFINED IN THE PRICING SCHEDULE 2015/07/17 22 Questions? TECHNICAL 21 May 2013 Presented by: Herman Visagie Pr. Eng Presentation Outline • Overview • Work to be performed • Temporary works • Technical documentation included • Technical Tender returnables 2015/07/17 25 Overview The scope consist construction/refurbishment according to supplied detail designs of the following areas: 1. Control Rooms. • 3 x control rooms with-in the existing control rooms 16m level. • Unit 1&2 at unit 1, Unit 3&4 at unit 3, Unit 5&6 at Unit 5 • Construction only during applicable outage 2. 2015/07/17 Electrical Operating Desk / Station Control Room • 1 x new control room 22m level at Unit 2 • Area available – new equipment delivered before December 2013 26 Overview (Continued) The scope consist construction/refurbishment according to supplied detail designs of the following areas: 3. 4. Simulator • 2 x Simulator rooms, 1 x class room, 5 offices and amenities • Area available at 16m level unit 4 Equipment Rooms • 7 x equipment rooms on 22m level. • Unit 1,2 & EOD at unit 1, Unit 3&4 at unit 3, Unit 5&6 at Unit 5 • Construction to be completed prior to first outage 2015/07/17 27 Work to be performed • Establish temporarily partitioning to limit dust to pre-installed equipment. (Contractor’s design) • Remove old and make good. • Install as per designed: ceilings with bulkheads, dry walling, limited brick laying, glazing, doors, small power reticulation, lighting, floors, drainage, toilet and kitchen facilities. • Supply and install joinery and finishes as per designed • Supply control consoles, office furniture and kitchen appliances as specified. • Supply Fire detection sensors and connect and commission to existing fire detection system. 2015/07/17 28 Temporary Works Implementation should not negatively influence the operating of running units. The planned 77 outage days is divided as follows: • 5 days unit cooling down • 50 days implementation • 22 days hot commissioning • Re-locating EOD to a central control room planned after 1st unit, subject to change • Phasing plans need revision as outage sequence not fixed. • Adjacent unit to the upgraded unit might remain with temporary partition for years 2015/07/17 29 Technical Documentation Included Works Information as well as • 67 x Control Room drawings • 31 x EOD drawings • 26 x Equipment room drawings • 30 x Simulator drawings • 7 x Technical specification • 1 x LOSS document (console interface 2015/07/17 30 Technical Tender Returnables 2015/07/17 31 Thank you Technical questions? QUALITY Presented by: Yvette Scott Procurement Quality Assurance Requirements ( Clause 3.2.1) on a tender returnable BASIS (ISO 9000-2008) Standard Eskom Standard QM58 2015/07/17 34 Requirements ( Clause 3.2.1) on a tender returnable (cont…) The contractor shall complete and sign form A [a1] Form A Template.docx The contractor shall complete and sign form B [a2] Form B Template.docx A copy of the CV of the suppliers Quality Management Representative responsible for the contract / work / service [a4] Accreditations / Certification [a5] Company Structure Plan [a6] Typical Organization Structure Historic Data [a7]Historical Template.docx Contract Quality Plan [A8]Contract Quality Plan.docx Non-Conformance Report [a9](Complete and closed out) [a9] NCR.doc 2015/07/17 • Contract Quality Requirements • Quality Management System Requirements • Please supply QMS documentation with the tender • • • • • • Education Qualification Quality Management experience ISO 9001 2008 Qualification e.g. Introduction ISO 9001 2008 Auditing Qualification background Experience in implementing and maintenance of ISO 9001 2008 QMS Detailed work experience • Company Information relating to specific certification and standards within an industry (e.g. NDT/NDE Welding certificate) Compliance Quality Management System • Certification on ISO 9001 2008 and supply QMS documentation • Latest company organogram is necessary with Quality Representative /function represented on the structure • Information of previous work done on similar project • The contractor shall submit a draft contract quality plan (CQP) with the tender. Refer to Annexure C of QM58 (pages 49 to 52). The CQP will be applicable to this tender and aligned with the processes in the quality procedure manual • Information on incidents occurred on similar work done. 35 Requirements ( Clause 3.2.1) on a tender returnables Complete and closed out Corrective Action Report [a10] CORRECTIVE ACTION REQUEST.docx Supplier Audit Schedule [a11] • Information action taken on non conformances raised on similar work done • The tenderer shall attach a copy of their suppliers audit schedule together with a completed audit report on one of their critical suppliers Copy of Supplier Control Records [a12] • Evaluation, selecting and control of supplier and subcontractors • Eskom Reserves the right to contact some of the contractor’s (current and Former customers to evaluate the contractors quality systems , capacity , capability) Long lead time items [a14] • Information lead times (time taken to deliver)on current works/project 2015/07/17 36 Requirements ( Clause 3.2.1) on a tender returnable Preliminary Manufacturing Schedules [a15] Preliminary Risk of Critical Characteristics [a18] 2015/07/17 • Information on planning of manufactured products for the works to be done • Information on risk identified the work to be done 37 Samples forms ( Examples ) Please note submission of these forms need to be Scope Specific / Site specific Section A Form A Template.docx Form B Template.docx Section B Historical Template.docx NCR.doc Section C Contract Quality Plan.docx Section D ITP form.docx 2015/07/17 38 Requirements ( Clause 3.2.1) on a tender returnable Compulsory documents to be submitted for review and approval prior to work activity Final Project Quality Plan (PQP) Final Quality Control Plan (QCP) / Inspection & Test Plan (ITP) Method Statements (final) Inspection & Test Forms (To be used for record) Inspection Authority (OHSA equipment only) Control of Defects, Corrective Action and Stop Work Orders Control of Quality Records 2015/07/17 39 Requirements ( Clause 3.3) Tender evaluation, adjudication and negotiation phase Procurement quality assurance evaluation • Functional Analysis • Evaluate tender submission for compliance to all quality documentation requested, which includes Quality Management System documentation • Functional Threshold rating for Quality is 70% which implies supplier meets Eskom’s quality requirements Supplier Assessment • Eskom shall carry out a full technical and QMS assessment on contractors prior to tender award 2015/07/17 40 Questions? PROGRAMME & PLANNING Presented by: Sentsho Makhafola Duvha(GCD) Planning Department PROGRAMME - REQUIREMENTS GENERAL Planning and control of the works is to be done by the Contractor in line with the accepted Work Breakdown Structure. A single programme is to be used for planning of the works, incorporating the programmes of all sub-contractors. Programme is to be free of obvious errors related to sequence or timings of the works. Primavera or MS Projects (2007 version) is exclusively to be used for all planning; it shall be utilized for progress monitoring and reporting of the works during project execution. . 2015/07/17 43 PROGRAMME – REQUIREMENTS (Cont.…) KEY PROGRAMME REQUIREMENTS • The CPM (Critical Path Method) technique is to be used for programme and planning. • The schedule is to show logical links/ sequence/ relationships that connect the various activities together, including interfacing between different subcontractors. • Project Key Milestone Dates (stated in the contract data) as supplied by the Project Manager are to be incorporated into the programme by the Contractor. • The programme is to have a full compliment of resources or manpower to complete the works. • The programme has to show hold-points for approving of the works by the Employer's professional team (e.g. key milestones for approving design are incorporated into programme). • The works is to be completed within accepted durations that are in consistence with key dates provided in the contract data. 2015/07/17 44 ADDITIONAL PLANNING REQUIREMENTS • The execution philosophy, programme and planning methodology is to be described in the programme/ schedule basis document for submission together with the tender documentation. • The Project Responsibility and Deliverables Matrix must provide the division of responsibility and information of specific deliverables expected to be provided by the different project stakeholders. • The tenderer must provide an organogram for the Duvha 'works' effort and it should show positions of key role-players, together with names of people who will occupy the positions in question. • Information in curriculum vitae(s) of the planner that will be responsible for the planning of the works. 2015/07/17 45 Questions? SAFETY, HEALTH & ENVIRONMENTAL Presented by: Ntombiyomusa Mbatha Duvha(CMD) Safety Department SHE - REQUIREMENTS TENDERER TO RETURN The signed copy of the acknowledgement form for Eskom rules and requirements (Attached) Detailed costing for SHE (not the consolidated amount) Costing to be done on the pricing schedule provided . The applicable contract/scope-of-work-specific SHE requirements that will be implemented and managed by the Tenderer (Method statement r SHE MANAGEMENT SYSTEM Documented SHE management system (OHASAS 18001/NOSA/SHE PLAN) Copy of the Company's SHE/Q Policy Organogram illustrating the structure of the legal appointments Incident management process (attach Procedure) Corrective and preventive action management process (attach Procedure 2015/07/17 48 SHE - REQUIREMENTS SHE COMMUNICATION AND INTERFACE Interface between the client, subcontractors and all responsible stakeholders OCCUPATIONAL HEALTH AND WELLNESS: Valid Letter of Good Standing Process for the completion of the man-job specifications (risk-based) for each employee (attach procedure) Health risk assessments Certificates of medical fitness / psychological fitness (copy) APPOINTMENTS AND COMPETENCIES Applicable legal letters of appointment (e.g OHSAct 16.2, 6.1, 6.6) The number of supervisors & SHE functionaries and their current level of SHE competence (as per organogram) 2015/07/17 49 SHE - REQUIREMENTS Details of the SHE Training Matrix Details (competence) of the person/s conducting the hazard identification and risk assessment ENVIRONMENTAL MANAGEMENT Company environmental management system Dedicated/appointed environmental officer/practitioner (submit Organogram) Company documented proof that staff members have received environmental training Include environmental matrix. Roles and responsibilities been assigned to staff members in writing (Appointment letters) 2015/07/17 50 SHE - REQUIREMENTS Method statement or EMP for scope of work. Copies of permits and licences(waste licences) Waste management Plan including waste inventory Material Safety Data Sheets for the Chemical and herbicides to be applied Herbicide /Pesticide /Solvents Register 2015/07/17 51 SHE - REQUIREMENTS MANAGEMENT OF SUBCONTRACTORS AND SUPPLIERS (ALL TIERS The process followed and selection criteria applied when appointing subcontractors and suppliers. The process for ensuring how the main supplier shall monitor the SHE compliance of subcontractors and suppliers during the execution of work. How will non-conformance by subcontractors and suppliers be managed (Attach procedure/NCR Form) What are the grounds for the termination of work done by subcontractors and supplier regarding any SHE non-compliance identified by the main supplier and/or Eskom (Attach procedure) 2015/07/17 52 SHE - REQUIREMENTS 3 YEARS COMPANY’S SHE PERFORMANCE OHS performance records for the past three (3) years (Fatalities, LTI, FA) Record of DOL/DMR reportable incidents Environmental performance: contraventions of legislation Any SHE achievements Reference check: Provide copies of testimonials/references and the contact detail of clients (including Eskom) for whom the Company has done previous work of a similar nature – Eskom reserves the right to verify this. 2015/07/17 53 Thank You