Transcript Start Up - Water King

Start Up
Procedures and
Recommendations
for Factory
Authorized
Equipment Start Up
1
Prepare Before You Go!
Review all documentation
 Call the contractor
 Keep notes
 Bring contact names and phone numbers

2
Prepare Before You Go!
Has the plumbing been completed?
 Has the system been pressure tested?
 Has the resin and gravel been loaded?

3
Prepare Before You Go!
Has
the electrical been
completed?
Are
vessels full of water?
Does
he know of any
problems during installation?
4
Show Up,
Meet, and
Greet
5
Things to Check - Piping
Review piping with Plumbing
Contractor (Let him explain it)
 Does it match Piping
Diagram?
 Are the shut off kits correctly
installed?
 Check tubing. Is it run
correctly?

6
Things to Check - Piping
Is the manual bypass valve
in the correct location?
 Is drain piping correctly
sized?
 Are the flow meter(s)
positioned correctly?

7
Things to Check – Brine System
Is the brine tank correctly installed?
 Make certain the float is not
dragging in the brine tank.
 Is the water level up to the float in
the brine tank?
 Is the external injector properly
installed? (for larger systems)

8
Things to Check - Electrical
Review electrical with
electrical contractor (Let him
explain it)
 Double check wiring.

Does it match electrical
drawings from manuals?
 Check terminals strips for
correct locations and
tightness.

9
Things to Check - Controls
Control Valves
 Electronic Demand Regenerator (EDR)


Program at this time
Flow Meter
 Solenoid Valves (ASCO)

10
Ready
to
Go . . . .
11
Getting Started
Close Outlet Valves
 Open Bypass Valve
 Open Inlet Valves (s l o w l y)
 Vent each Vessel
 Power Up

12
After Power is Connected
Make certain every thing works.
 On twin system, one unit will go to stand
by.


13
ASCO will energized & get warm. Diaphragm
Valve will be closed. Check with paper clip. If
it goes in more than 1 ¼, valve is open.
Warm ASCO, Valve should be closed.
Work with
the Unit in
Stand By
14
Manually Start Regeneration
from Timer
Piston will move to backwash cycle.
 Check flow to drain.
 Watch for resin in drain.
 Water may be discolored. (color throw)
 Does flow match O & M?
 Do not leave in this cycle longer than one
minute.

15
Advance Timer to Brine Draw
Position

16
Is water level in Brine Tank moving down?
Advance Timer to Fast Rinse
Position
Check flow to drain.
 Does flow match O & M?
 Watch for resin.
 Water may be discolored. (color throw)
 Do not leave in this cycle longer than one
minute.

17
Advance timer to Service
Position

18
Repeat short cycles until water to drain is
clear
Repeat
with Other
Units
19
Place System Online
Ask operator for permission to open
outlet valves.
 Open outlet valves slowly.
 Close Bypass Valve.
 Water pressure should stabilize.

20
Check Operation of EDR II
Verify water flow from EDR
 Re-program EDR preset to 1 to start a
regeneration.
 Verify that 3-minute start signal was sent
from EDR II to Taskmaster control valve.
 Re-program EDR II with presets to
original calculations.

21
Final Equipment Check
Make certain both outlet valves are open.
 Check system unit over completely.

22
Training
Explain the process and operations to the
operator.
 Show them how to use the operations
manual to their benefit.
 Answer all questions.

23
You
are
the
Pro
24
The End
25