Transcript Infor EAM Overview - CISTECH

Infor EAM Overview
Dwayne Maxwell, EAM Business
Solutions Consultant
Infor Confidential
Copyright © 2001-2007 Infor Global Solutions
Agenda
 What is EAM
 Why EAM
 Overall Equipment Effectiveness (OEE)
 Asset Performance Management (APM)
 Asset Management Challenges
 Infor EAM Foot Print
 Integration Scenario
 Multi-Organizations
 EAM Feature Overview
 Wrap Up
 Product Demonstration
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What is EAM?
 Enterprise asset management (EAM) means the whole
life optimal management of the physical assets of an
organization to maximize value. It covers such things as
the design, construction, commissioning, operations,
maintenance and decommissioning/replacement of plant,
equipment and facilities.
 "Enterprise" refers to the management of the assets
across departments, locations, facilities and, in some
cases, business units. By managing assets across the
facility, organizations can improve utilization and
performance, reduce capital costs, reduce asset-related
operating costs, extend asset life and subsequently improve
ROA (return on assets).
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Why Infor EAM?
 Life Extension - Life-cycle extension of an asset is the amount of time that an asset
can be extended beyond the projected life expectancy.
 Capacity Factor - The capacity factor of a manufacturing facility is the amount of
product that it produces over a period of time, divided by the amount of product it could
have produced if it had run at full capacity over that time period.
 Equivalent Availability - The availability factor of a manufacturing facility is the
amount of time that it is able to produce product over a certain period, divided by the
amount of the time in the period.
 Quality - The quality factor of a manufacturing facility is the amount of product produced
per unit consumed divided by the product produced utilizing 100% of the input.
… these 4 factors directly impact expense and net income!
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Overall Equipment Effectiveness (OEE)
“World Class”
Asset Performance Management (APM)
APM Factors
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World Class
Availability
90.0%
Capacity
95.0%
Quality
99.9%
Overall OEE
85.0%
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Determinants for Calculating OEE
Overall Equipment Effectiveness = Availability x Performance x Quality Yield
Availability = time available for production - downtime
time available for production
Performance = ideal cycle time x number of parts produced
operating time
Quality Yield = total number of parts produced - defect number
total number of parts produced
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Moving To Asset Performance Management (APM)
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CMMS
1980
CMMS
Computerized Maintenance Management
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EAM
1980
1994
CMMS
EAM
Enterprise Asset Management
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APM
1980
1994
2007
CMMS
EAM
APM
Asset Performance Management
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Operating Loss
Categories
Breakdowns
Setup and Adjustments
Small Stops
Reduced Speeds
Startup Rejects
Production Rejects
Impact
Availability Loss
Availability Loss
Capacity Loss
Capacity Loss
Quality Loss
Quality Loss
Cause
• Tooling Failures
• Unplanned Maintenance
• General Breakdowns
• Equipment Failure
• Setup/Changeover
• Material Shortages
• Operator Shortages
• Major Adjustments
• Warm-Up Time
• Obstructed Product Flow
• Component Jams
• Misfeeds
• Sensor Blocked
• Delivery Blocked
• Cleaning/Checking
• Rough Running
• Under Nameplate Capacity
• Under Design Capacity
• Equipment Wear
• Operator Inefficiency
• Scrap
• Rework
• In-Process Damage
• In-Process Expiration
• Incorrect Assembly
• Scrap
• Rework
• In-Process Damage
• In-Process Expiration
• Incorrect Assembly
CMMS
EAM
APM
Infor non-EAM
capability
Infor non-EAM
capability
ABC Metals
INPUT
OUTPUT
Units Produced
WASTE
Design Capacity
Schedule
Units Rejected
Downtime
… Infor EAM Opportunity: Manage assets to increase Availability,
Performance, and Quality to attain World Class standards
Asset Management Challenges
 Improve asset performance to
reduce downtime
 Extend asset life to avoid new
capital purchases
 Schedule preventive maintenance
to prevent problems
 Track equipment according to
regulatory guidelines
 Implement capital-saving
processes such as warranty
management and streamlined
purchasing
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Infor EAM Footprint
IT Assets
Manufacturing
Fleet & Transportation
Roadways &
Pipelines
Geo-Spatial
Assets
Buildings &
Facilities
EAM Solution Footprint
Performance
Analytics
Databridge
Labor
Management
Purchasing
Preventative
Maintenance
MRO E-Catalog
Condition
Monitoring
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Work
Management
Service Requests
Material
Management
ERP Financials
Mobile
Basic Business Integration Scenario
EAM
ERP
Create EAM
Requisition
Approve EAM
Requisition
Requisitions
EAM Requisition
Copy
Create
Purchase Order
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·
·
·
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Parts Requirements
Parts Inventory
Maintenance
Book Labor
Purchase Order
Copy
Purchase Order
Approve
Purchase Order
Receiving
Items
Receiving Report
Item
Receipt Record
Invoice
Copy
Invoices
(Optional)
Accounts
Payables
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·
·
·
Purchasing
Accounts Payables
General Ledger
Multi-organization Capabilities
 Separate functional departments and personalize user interface
 Share data across organizations or restrict access as necessary
 Use multi-org security
on a single database
 Provides server off
Parent Organization
set time for different
time zones
Security
Organization 1
Security
Organization 2
Security
Organization 3
Shared Information
Parts, PM’e,, etc
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Infor EAM Feature Overview
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Asset Management
 Track history and detail cost
tracking
 Asset hierarchy with attached
documents
and drawings
 Serialized inventory
 Unlimited userdefined fields
 Set up preventive maintenance
schedules
 Warranty claim tracking
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Work Orders
 Create work orders for single or
multiple pieces
of equipment
 Assign priority and problem
codes
 Create based on standard work
orders
 Attach documents and pictures
 Capture complete internal and
external costs
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Preventive Maintenance
 Attach activities, resources, and
material lists
 Time-based and/or meter-based
preventive maintenance
 Ability to “nest” preventive
maintenance schedules
 Preventive maintenance routes
 Assign multiple equipment to a
preventive maintenance schedule
 Create inspections and record
results
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Purchasing
 Integrated with work order
functions to do “on-the-fly”
requisitioning
 Customizable purchasing
approval flow
 Ability to order parts or services
 Blanket purchase orders
 Purchase order receiving and
supplier returns
 Support for e-record and esignature
 Support for iProcure
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Proven
 Largest installed base of a solution in its class
 Listed in the Leaders Quadrant in the Gartner Magic
Quadrant for Enterprise Asset Management, 1H06
 Wide market acceptance
 Measurable ROI
Its functionality and technology remain
as robust as ever.
Kristian Steenstrup
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In Summary
EAM offers tremendous opportunity for
organizations seeking top performance
With “Effective Asset Management” you can achieve:
•Greatly reduced maintenance overhead
•Lean Maintenance means maximizing uptime,
yield, productivity, and profitability
•Near 100% uptime required for Lean Manufacturing
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Demonstration
Infor Confidential
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