Transcript Title
SAP Best Practices for Semiconductor and Photovoltaic Companies V1.604 (U.S.) What’s New? Short Overview of What’s New What‘s new SAP ERP Release related enhancements Based on SAP ERP Enhancement Package 4 Usage of updated NWBC: New design Higher performance 4-layered user navigation Usage of new POWER lists New SAP Best Practices roles Tool and activitation related enhancements Reduced activation time Extended personalization ability Senario related and content changes Enhanced and new industry scenarios © SAP 2009 / Page 2 SAP Best Practices is based on the SAP Enhancement Package 4 Installation of New Functionality Separated From Activation via Switch Framework Preamble Optional SAP enhancement packages are shipped as a delta shipment to SAP ERP 6.0 Selective Installation Enhancement Packages Each SAP Enhancement Package contains new versions of existing software components You only update software components, which are related to the functionality you want to use. After installation: Selective update - Example No UI or process change until a business function is activated No implications on the underlying NetWeaver platform, however SAP Enhancement Packages require defined ERP support package stack Selective Activation Support Packages New functionality must be explicitly switched on to become active in the system. If activated: Mandatory © SAP 2008 / Page 3 Changes are predictable, only well described changes in the activated areas. Testing is simplified with templates, provided for every business function Usage of Updated NWBC New design Higher performance 4-layered user navigation Already available The updated SAP NWBC 3.0 is available on the SAP Service Marketplace for SAP Partners & Customers See the SAP Note 1029940 for requirements and limitations SAP BP for Semiconductor and Photovoltaic Companies V1.604 : Solution Scope (1 of 2) Product Development Procurement & Consumption of Consigned Inventory Planning and Processing of Semifinished Goods Sales Order Processing with Customer Down Payment Internal Product Development Internal Procurement: Cross-Company Stock Transfer Co-Product Manufacturing Sales: Period End Closing Operations Tool Production Credit Memo Processing Engineer-to-Order (ETO) – Project Assembly Foreign Trade Export Processing Demand and Supply Planning Advanced Batch Management Logistics Planning Purchasing with JIT Delivery Schedules Quarterly Plan - Sales Quantity Forecast with CO-PA Outsourced Manufacturing Material Substitution in MRP using Discontinued Part Control Strategic Sourcing & Procurement Quotation for Procurement Subcontracting with Chargebal Component Subcontracting Manufacturing with Down Binning and Batch Derivation Batch Management with Enhanced Characteristics Customer Consignment Processing Make-to-Stock Production with Order Split Manufacturing with Production Order Split and Batch Derivation Production Subcontracting with CoProducts and Batch Derivation Solar Cell Retesting Rework Processing (Work in Process) with Batch Management Fulfillment and Logistics Quotation, Contract and Order Management Consumable Purchasing Procurement without QM Stock Handling: Scrap and Blocked Stock Procurement Contract Stock Transfer with Delivery Stock Transfer without Delivery Make-to-Stock Production – Discrete Industry Make-to-Order Production with Variant Configuration Sales Processing Using Third Party (w. Shipping Notification) Credit Management Returnables Processing Rebate Processing: Free Goods Batch Recall Sales Order Processing with Collective Billing Cross-Company Sales Order Processing Handling Unit Management (HUM) for Production Order Sales with Scheduling Agreement Engineer-to-Order (ETO) – Quotation Processing Cash Sales Orders Return to Vendor Make-to-Order Production w/o Variant Configuration Sales Order Processing – Sale from Stock Physical Inventory/ Inventory Count and Adjustment Repetitive Manufacturing Free of Charge Delivery Shipping and Receiving with Warehouse Management Production Subcontracting (External Processing) Sales Quotation Batch Recall with Batch Identification Sales Order Processing for Prospect Sales Processing with Variant Pricing Configuration External Procurement of Third-party resources External Procurement Services Batch Management Serial Number Management Quality Management for Procurement with Vendor Evaluation Subcontracting Rework Processing (Stock-Manufactured Material) Rework Processing (Work-in-Process) Quality Management in Discrete Manufacturing Repetitive Manufacturing with Kanban Supply in Production Sales Processing using Third Party (without Shipping Notification) Sales of Nonstock Item with Order Specific Procurement Debit Memo Processing Lean Warehouse Management Black = Baseline Scenarios Red = Discrete Manufacturing Scenarios Blue = Semiconductor & Photovoltaic Scenarios SAP BP for Semiconductor and Photovoltaic Companies V1.604 : Solution Scope (2 of 2) Warranty and Returns Returns and Complaints Period End Closing Service Orders Internal Maintenance Spot Consulting with Fix Priced Billing Sales Order with Fixed Price and T&M Billing Project with Fixed Price and T&M Billing Internal Project Asset Acquisition through Direct Capitalization Activate Document Splitting Cost of Sales Accounting Segment Reporting Time Recording Corporate Services Travel Management Management Accounting Service Contract with Periodic Billing Internal Order R&D Planning Service with Fixed Price Billing Internal Order for Marketing and Other Overhead Planning Sales Returns with Quality Management (QM) Human Capital Management Document Splitting for Semiconductor & Photovoltaic Companies General Cost Center Planning Depot Repair Actual Costing with Material Ledger Activate Document Splitting for Discrete Manufacturing Service with Time & Material Based Billing Sales of Planned Services Variance Calculation and WIP reporting SAP ERP Reports for Accounting SAP ERP Reports for Logistics Overhead Cost Accounting – Actual Internal Order R&D Actual Internal Order for Marketing and Other Overhead Actual Advanced Customer Returns Management Revenue Planning Financial Accounting SOP through Long Term Planning Transfer to LIS/PIS/Capacity General Ledger Purchased Material Price Planning Accounts Receivable Manufacturing Cost Center Planning Accounts Payable Standard Cost Calculation Period End Closing Financial Accounting Period End Closing “General” Plant Cash Management Inventory Valuation for Year End Closing Asset Accounting Reference and Simulation Costing Asset Acquisition for Constructed Assets (Investment Orders) Period End Closing Projects Period End Closing Activities Black = Baseline Scenarios Red = Discrete Manufacturing Scenarios Blue = Semiconductor & Photovoltaic Scenarios New Scenarios SAP Best Practices for Semiconductor and Photovoltaic Companies V1.604 (US) provides the following new industry-specific scenarios: 458: Sales Processing with Variant Pricing Configuration 459: Material Substitution in MRP using Discontinued Part Control 460: Solar Cell Retesting 462: Actual Costing with Material Ledger Sales Processing with Variant Pricing Configuration (458) Purpose and Benefits: Purpose This scenario is designed for foundry automatic pricing procedure. We assume that the semiconductor foundry delivery finished wafer to fable companies directly, not die-base. Benefits The quotation price is determined on the basis of the manufacturing costs of the quoted product via variant conditions Key process flows covered Creation of the quotation Deriving Sales Order from Quotation Material Requirements Planning for MTO Sales Order Converting Planned Order to Production Order Evaluation of the Stock/Requirement List Manufacturing Steps (Make-to-Order) Creating Outbound Delivery Picking and Goods Issue Creating Billing Document Material Substitution in MRP using Discontinued Part Control (459) Purpose and Benefits: Purpose This scenario describes the process of the raw material substitution functionality in MRP for the photovoltaic industry. Benefits Developed new material to replace the old one to finally improve the product. Assuming material A and B are mutual substitutions, production planner manually decided which raw material is used during production. An alternative item group is used to group together alternative items in a BOM. Assuming discontinued material C has been replaced by material D after the specific period. Used discontinuation functionality is transfer dependent requirements of a component to the follow-up materials, if the requirements are no longer covered by stock. Key process flows covered Create Planned Independent Requirements Change the BOM to decide which raw material is used during production Change the Material Master to automatic substitution for discontinued material Material Requirements Planning at Plant Level Evaluation of the Stock/Requirement List Create Production Order Solar Cell Retesting (460) Purpose and Benefits: Purpose After solar cell have been produced and stored in the warehouse for a period of time, there is a possibility that the conversion efficiency of some solar cells will change for some unstable reason. So before using solar cells to assemble to solar module in plant or sell these solar cells to customer directly, the solar cells should be re-tested and sorted again according to their new conversion efficiency. This scenario describes the solar cell retesting process. Benefits For solar cells which are Efficiency, you have 3 options: Option 1: No Attribute Change for Retested Solar Cells Option 2: Attribute Change For All Retested Solar Cells Option 3: Attribute Change For Partial Retested Solar Cells For solar cells which are No-Efficiency Defects Recording Usage Decision to Scrap No-efficiency Solar Cells Key process flows covered Create Stock Transfer Request Quality Inspection Recording Results Goods are Efficiency • Option 1: No Attribute Change for Retested Solar Cells • Option 2: Attribute Change For All Retested Solar Cells • Option 3: Attribute Change For Partial Retested Solar Cells • Maintain Batch Master Record Goods are No-Efficiency • Defects Recording • Usage Decision to Scrap No-efficiency Solar Cells Actual Costing with Material Ledger (462) Purpose and Benefits: Purpose This scenario describes the process of calculating the actual cost of materials and separating the differences between standard cost and actual cost into cost of sales and stock value using material ledger settlement function. Benefits System calculates the actual cost of materials with material ledger : Key process flows covered Creating Costing Run Determining Material Prices Consumption Revaluation Closing Postings Confirming Costing Result Marking Material Price Enhanced Scenarios For SAP Best Practices for Semiconductor and Photovoltaic Companies V1.604, the following scenarios have been enhanced with new features: 450: Manufacturing with Production Order Split and Batch Derivation 451: Subcontracting Manufacturing with Down Binning and Batch Derivation Enhanced with Subcontracting Monitor Enhanced with in Transit tracking for Components 452: Production Subcontracting with Co-Products and Batch Derivation © SAP 2007 / Page 12 Enhanced with Production order split Enahnced with WIP batch Enhanced with In-Time Consumption of Components SAP Best Practices for Semiconductor and Photovoltaic Companies : Used Power Lists (1 of 2) Name of Role Single role Accounts Payable Accountant SAP_NBPR_AP_CLERK-S Accounts Receivable Manager Accounts Receivable Accountant SAP_NBPR_AR_CLERK-M SAP_NBPR_AR_CLERK-S Asset Accountant SAP_NBPR_ASSET-S Billing Administrator SAP_NBPR_BILLING-S Enterprise Controller SAP_NBPR_CONTROLLER-M Engineering Specialist SAP_NBPR_ENGINEER-S Finance Manager General Ledger Accountant Maintenance Employee SAP_NBPR_FINACC-M SAP_NBPR_FINACC-S SAP_NBPR_MAINTENANCE-S Production Supervisor SAP_NBPR_PRODPLANNER-M POWER List description Appl- ID Type * Used in scenario 163, 193, 208, 209, 451, 452 158 108, 157, 155.18 155.18 Invoice MM-INVOICE Vendor Line Items (Homepage) Customers Homepage Credit Overview Homepage KYKOP-FIN-FI-VENDORITEMS KYKOP-OPS-FI-CUSTOMERS KYKOP-CRC-LIST-CUSTOMERS Customer Line Items Assets Homepage Internal Orders Homepage KYKOP-FIN-FI-CUSTOMERITEMS KYKOP-FIN-FI-ASSETLIST KYKOP-FIN-CO-INTORDER Billing Worklist CREATE_COMPLAINTS_COMP Credit Overview (Homepage) Activities Homepage Internal Orders Homepage Maintain Change Number (Homepage) List of Recurring Documents (Homepage) G/L Account List (Homepage) Display G/L Account Items Worklist for Service Order (Homepage) Maintain Confirmation Capacity Overview (Homepage) List of Confirmations Sales Orders with Delay Times (Homepage) Range-of-Coverage Overview (Homepage) KYKOP-CRC-LIST-CUSTOMERS KYKOP-FIN-CO-ACTTYPE KYKOP-FIN-CO-INTORDER 157 162 155.12 107, 109, 111, 113, 114, 115, 116, 118, 119, 120, 122, 147, 148, 201, 203, 204, 194, 198, 200, 217, 231, 234, 237, 238, 240, 250, 454, 458 203 176 155.12 KYKOP-OPS-PP-CHANGE-NUMBER 210 KYKOP-FIN-FI-RECU_ENTRY_DOC KYKOP-FIN-FI-GL_ACC_LIST KYK-FIN-FI-GLITEMS 156 156, 456 156, 456 Worklist 193 OPS-SERVICEPROV-SERVICE_ORDERS 148, 151 KYKOP-OPS-PP-CONFIRMATION 222 OPS-PRSP-POWL-CMO 148, 151, 222 OPS-PRSP-POWL-CONF OPS-PRSP-POWL-DELAY 147, 222 OPS-PRSP-POWL-DSUP 149, 222 OPS-PRSP-POWL-WL 145, 150, 222, 248, 249 new with EhP4 X X X X X X X X SAP Best Practices for Semiconductor and Photovoltaic Companies : Used Power Lists (2 of 2) Name of Role Production Planner Single role SAP_NBPR_PRODPLANNER-S Purchasing Manager SAP_NBPR_PURCHASER-M Purchaser SAP_NBPR_PURCHASER-S Sales Administrator SAP_NBPR_SALESPERSON-S Service Employee SAP_NBPR_SERVEMPLOYEE-S Shop Floor Specialist SAP_NBPR_SHOPFLOOR-S Warehouse Clerk POWER List description Maintain Production Orders (Homepage) Maintain Planned Orders (Homepage) Appl- ID KYKOP-OPS-PP-PRODUCTIONORDER Type * Used in scenario 151, 181, 226, 234, 235, 236, 240, 249, 451, 452 145, 148, 226, 234, 235, 240, 248, 249 107, 114, 115, 129, 130, 133, 138, 163, 235, 236. 248, 451, 452 128, 130, 133, 134, 163, 155.72, 227, 234, 235, 248, 249, 451, 452 KYKOP-OPS-PP-PLANNED-ORDER Release Purchase Order (Homepage) KYKOP-P2P-REL-PO Purchasing Documents OPS-BUYER-POWL-PURDOC-13 Create and Process Purchase Requisition MMPUR_UI_PR_APP s Customer Cockpit O2C_CUST_COCKPIT_ETI_COMP s Customer Cockpit CUST_COCKPIT_COMP s Sales Document Processing LO_OIF_MAIN_APP s Orders (Homepage) KYKOP-OPS-SD-ORDERS Quotations (Homepage) Complaints (Homepage) Service Entry Sheet Worklist for Resource Related Bills Maintain Production Orders KYKOP-OPS-LE-QUOTATIONS KYKOP-SLS-COMPLAINTS MM-SERVICES O2C-ENGAGE-POWL-WBS KYKOP-OPS-PP-PRODUCTION-ORDER Goods Receipt MM-MAT-DOC Order Fulfillment Worklist O2C-SALESREP-FULFILL SAP_NBPR_WAREHOUSECLERK-S new with EhP4 133 107, 109, 110, 111, 112, 113, 114, 115, 116, 118, 119, 120, 148, 194, 204, 234 107, 109, 110, 111, 112, 113, 114, 115, 116, 118, 119, 120, 148, 204 107, 109, 110, 111, 112, 113, 114, 115, 116, 118, 119, 120, 148, 204, 226, 232, 237, 238, 239 107, 109, 110, 113, 114, 115, 118, 119, 120, 148, 194, 198, 201, 203, 226, 458 112, 148, 200, 232, 458 111 129, 209 198 145, 202, 248, 450, 452 107, 115, 127, 129, 130, 133, 134, 135, 138, 139, 150, 193, 208, 227, 229, 230, 235, 236, 239, 240, 248, 249, 450, 451, 452, 455, 459 109, 110, 111, 113, 115, 118, 119, 120, 122, 134, 147, 201, 203, 217, 226, 231, 234, 237, 238, 239, 240, 249, 250 X X X X X X X X X New SAP Best Practices Roles (1 of 2) Role name Accounts Payable Manager Accounts Payable Accountant Accounts Payable Accountant (DIFM) Accounts Receivable Manager Accounts Receivable Accountant Accounts Receivable Account - FI Only Asset Accountant Bank Accountant Billing Administrator Billing Administrator (DIFM) Enterprise Controller Customs Agent Finance Manager (Germany) Employee (Professional User) Engineering Specialist Finance Manager General Ledger Accountant IT Administrator (Professional User) Maintenance Employee Product Cost Controller HT SCPV: Product Cost Controller Production Supervisor Production Planner Production Planner (DIFM) Project Manager Project Manager (DIFM) Technical role name SAP_NBPR_AP_CLERK-M SAP_NBPR_AP_CLERK-S SAP_NBPR_AP_CLERK_DIFM-S SAP_NBPR_AR_CLERK-M SAP_NBPR_AR_CLERK-S SAP_NBPR_AR_FI_ONLY-S SAP_NBPR_ASSET-S SAP_NBPR_BANKACC-S SAP_NBPR_BILLING-S SAP_NBPR_BILLING_DIFM-S SAP_NBPR_CONTROLLER-M SAP_NBPR_CUSTOMSAGENT-S SAP_NBPR_DE_FINACC-M SAP_NBPR_EMPLOYEE-S SAP_NBPR_ENGINEER-S SAP_NBPR_FINACC-M SAP_NBPR_FINACC-S SAP_NBPR_IT_ADMIN-S SAP_NBPR_MAINTENANCE-S SAP_NBPR_PRDCOST_CONTRLR-S SAP_NBPR_PRDCOSTCONTRLR_SCPV-S SAP_NBPR_PRODPLANNER-M SAP_NBPR_PRODPLANNER-S SAP_NBPR_PRODPLANNER_DIFM-S SAP_NBPR_PROJECTMANAGER-M SAP_NBPR_PROJECTMANAGER_DIFM-M • User roles delivered with SAP Best Practices provide specific user menus for demo or reference purposes. These are only required if you are using the updated SAP NetWeaver Business Client interface, and are intended for demo or evaluation use. • The new SAP Best Practices roles are ceated according to the naming convention SAP_NBPR_* • The roles are delivered via the the technical SAP Best Practices Add-On together with all other technical SAP Best Practices technical objects. New SAP Best Practices Roles (2 of 2) Role name Purchasing Administrator Purchasing Manager Purchaser Purchaser (DIFM) Quality Specialist Sales Manager Sales Administrator Sales Administrator (DIFM) Service Agent Service Employee Shop Floor Specialist Strategic Planner Travel Accountant Treasurer Warehouse Clerk Warehouse Clerk (DIFM) Warehouse Manager Billing Administrator(CN) Accounts Payable Accountant(CN) Technical role name SAP_NBPR_PURCHASER-K SAP_NBPR_PURCHASER-M SAP_NBPR_PURCHASER-S SAP_NBPR_PURCHASER_DIFM-S SAP_NBPR_QUALMGR-S SAP_NBPR_SALESPERSON-M SAP_NBPR_SALESPERSON-S SAP_NBPR_SALESPERSON_DIFM-S SAP_NBPR_SERVAGENT-S SAP_NBPR_SERVEMPLOYEE-S SAP_NBPR_SHOPFLOOR-S SAP_NBPR_STRATPLANNER-S SAP_NBPR_TRAVEL-S SAP_NBPR_TREASURER-S SAP_NBPR_WAREHOUSECLERK-S SAP_NBPR_WAREHOUSECLERK_DIFM-S SAP_NBPR_WAREHOUSEMANAGER-M SAP_NBPR_CN_BILLING-S SAP_NBPR_CN_AP_CLERK-S • User roles delivered with SAP Best Practices provide specific user menus for demo or reference purposes. These are only required if you are using the updated SAP NetWeaver Business Client interface, and are intended for demo or evaluation use. • The new SAP Best Practices roles are ceated according to the naming convention SAP_NBPR_* • The roles are delivered via the the technical SAP Best Practices Add-On together with all other technical SAP Best Practices technical objects. New Enablement Kit for SAP NetWeaver Business Client New Enablement Kit for SAP NetWeaver Business Client – V1.30: The versioning is conform with the standard SAP Best Practices versioning: V1.30 refers to the fact that this is the first version of the Enablement Kit for SAP NWBC 3.0. The enablement kit consists of: Instructions for using POWER Lists, Reports and Roles Development instructions for POWER Lists Overview of existing POWER Lists and Reports Guided Procedure for a quick and rapid prototyping (see Guided Tour in the menu) Tool and Activitation Related Enhancements Reduced activation time Extended personalization ability (material descriptions) in the Solution Builder SAP Best Practices Solution Builder: Enhanced Graphical Scoping Enhanced Graphical Scoping Design as known from the Solution Configurator for SAP Business All-in-One Enhanced application area editor The scenarios of a solution are sized dynamically and ordered into a solution map-like view The application areas are defined in the application area editor.