Transcript Document

LV Switchboards monitoring for ALICE
and LHC-B experiments
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Equipment location.
Radiation and access constraints.
Monitoring goals.
Available signals.
Quantity.
Cabling switchboards to concentrator.
Possible interfaces.
Monitoring system architecture.
Conclusions.
4/28/2020
G. Burdet ST/EL/CO
Equipment location.
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ALICE
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UX25
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PX24
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8 switchboards (23 drawers each) for electronic racks (EXD).
1 UPS Distribution switchboard (EOD)
LHC-B
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2
7 switchboards (23 drawers each) for electronic racks (EXD).
2 General Services switchboards (EBD)
?
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3
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EXD
EXD
PLC
EXD
EXD
EOD
Interface Equipment
Monitored Switchboard
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G. Burdet ST/EL/CO
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EXD
PLC
EXD
EXD
EBD
EXD
EBD
EXD
EXD
PLC
EXD
Interface Equipment
Monitored Switchboard
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RS485 Jbus to URT500 ENS
FIPIO to PLC in PX24 and MAGELIS in ACR
TCP/IP (ModBus on TCP/IP and WEB Server
BUS X PLC crate expansion
MCA15 for drawers information
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G. Burdet ST/EL/CO
6
RS485 Jbus for DIRIS Ap SOCOMEC communication
EMD4/2E
EMD3/2E
FIR
Ir Is It
FIR
Ir Is It
FIR
Ir Is It
EMT302/2X
EMT406/2X
SX2
SEM2
EXD1/2X
EBD1/2X
Is
EODx/2X
Ir Is It In Ih EXD1/20
23 drawers
Ih
Ir Is It In Ih EXD3/20
23 drawers
Ih
Ir Is It In Ih EXD5/20
23 drawers
Ih
Ir Is It In Ih EXD7/20
23 drawers
Ih
Is
Ir Is It In Ih EXD2/20
23 drawers
Ih
Ir Is It In Ih EXD4/20
23 drawers
Ih
Ir Is It In Ih EXD6/20
I phase S
23 drawers
Ih
Ir Is It In Ih EXD8/20
23 drawers
Ih
PX24 39 drawers per level, total 156
UW25
EXD1/25
UX25
Ir Is It In Ih EXD1/29
PX24
Ir Is It In Ih EXD4/29
23 drawers
Ih
23 drawers
Ih
Ir Is It In Ih EXD5/29
Ir Is It In Ih EXD2/29
23 drawers
Ih
Supervision of the LV Distribution
for ALICE experiment
G. Burdet April 2003
Ir Is It In Ih EXD3/29
23 drawers
Ih
Ir Is It In Ih EBD1/29
x drawers
Ih
23 drawers
Ih
Ir Is It In Ih EXD6/29
23 drawers
Ih
Ir Is It In Ih EXD7/29
23 drawers
Ih
Ir Is It In Ih EBD2/29
x drawers
Ih
Radiation and Access Constraints
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ALICE
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UX25
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PX24
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No radiation constraint
Accessible area
ALICE validate PLC in UX25
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8
Radiation level consideration
Inaccessibility during operation
PLC closer to switchboards to reduce cabling cost
Measurement modules in switchboards
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Monitoring goals
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Monitoring of switchboards and drawers.
Remote control of drawers.
States and measurements integrated to ENS.
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Synoptic.
Fault on electrical trips.
Alarms on measurements levels.
Monitoring and Control available to Experiment
SCADA.
4/28/2020
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Available Signals
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Switchboards
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States
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Measures
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Bus Bars voltages (230V and 3*7.07VAC nominal)
Input currents (Ir, Is, It, In: CT 1A and 7.07VAC nominal)
Drawers
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States
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Contactor Position (Opened and Closed)
Breaker Position (Opened) after drawer modification.
Local/Remote switch (LOCAL and Remote)
Over current trip (SD)
External Interlock (Activated)
Measures
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Earth current tore/shunt (7.5A, 7.70VAC nominal)
Controls
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Input breaker (Opened and Closed)
48VDC auxiliary (Missing)
Contactor Close, Open, Reset external interlock
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Separate Qc and Qd information
Use one of the 2 pins to transmit
Schema of drawer (before modification for breaker state)
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11
Quantity
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ALICE
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Principe of 1 drawer per rack.
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UX25: 7 switchboards of 23 drawers = 161 racks maximum
PX24: 8 switchboards of 23 drawers = 184 racks maximum
Tableaux Commun Départs ETOR Analog STOR
UX25
7
2
7
PX24
23
8
2
8
23
3
8
7
1
3
8
7
1
3
3
Total
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Câbles
ETOR STOR TOR Analog
14
21
161
1127
175
1148
16
24
184
1288
200
1312
375
2460
21
56
483
1610
161
483
1631
217
24
64
552
1840
184
552
1864
248
1035 3495
465
120 measures without earth current per drawer.
4/28/2020
G. Burdet ST/EL/CO
Cabling
Switchboards
No
Cable
Length
Connectors
Total
General
Drawers
MCA15
Unite
Total
Pulling
Supply
Cabling
Supply
2
2
23
50
5
250
1185
775
6446
900
9306
2
2
23
50
15
750
3555
2325
6446
900
13226
2
2
23
50
30
1500
7110
4650
6446
900
19106
1
2
23
25
50
1250
5925
3875
3223
450
13473
2
2
23
50
30
1500
7110
4650
6446
900
19106
2
2
23
50
10
500
2370
1550
6446
900
11266
2
2
23
50
30
1500
7110
4650
6446
900
19106
2
2
23
50
20
1000
4740
3100
6446
900
15186
US25
PX24
119778CHF
8250m
Groupement d’affaire
13
Pulling / Cabling
32668 €
4/28/2020
Supply
36794 CHF
Total
88409 CHF
74%
G. Burdet ST/EL/CO
Considered Interfaces
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CIT8.4, CIT8.4A, CIT1.32P HAZEMEYER
PLC PREMIUM and distributed I/O’s on FIPIO
PLC SIEMENS
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S7-300 centralised
S7-300 distributed
S7-400
PLC PREMIUM and CIT 8.4A HAZEMEYER
PLC PREMIUM and DIRIS Ap SOCOMEC
4/28/2020
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CIT HAZEMEYER (1)
<< 15 switchboards >>
<<
23 drawers
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15
4/28/2020
G. Burdet ST/EL/CO
CIT HAZEMEYER (2)
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Modularity et compatibility with analogue signals.
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15 sets (7+8 switchboards).
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16
15 CIT8.4A, 345 CIT8.4, 15 CIT1.32P
1 x PLC PREMIUM SCHNEIDER + MAGELIS
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1 x CIT 8.4A per switchboard (measures et states).
1 x CIT 8.4 per drawer (states and controls).
1 x CIT1.32P as switchboard concentrator.
Interface Cost: 63609€ (plus crates, cables, cabling, program).
CIT Quantity and HAZEMEYER contract.
4/28/2020
G. Burdet ST/EL/CO
PLC PREMIUM and distributed FIPIO
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TBX 16 inputs
TBX 16 outputs
TBX Analogues + converters
Total equipments
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PLC
TBX
Measurement Converter
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67500 €
48500 € without measure
4/28/2020
G. Burdet ST/EL/CO
PLC SIEMENS
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32 bits inputs boards
16 bits outputs boards, common by 4
Prices for digital I/O (no measures).
S7-400
Centralisé
Station S7-400 I_O
Tête
entrées
3213
77516
Decentralisé
Station
Tête
2827
Station
Entrées
34217
Station
Tête
2252
Station
entrées
34217
S7-300
Pupitre operateur TP 270 10"
18
PT catalogue en
Euros
Rabais Prix CERN Change Prix CERN
EUROS
0.748
EUROS
1.500
FS
80729
60385
90577
Station
Sorties
42420
79464
PT catalogue en
Euros
Station
sorties
EUROS
42420
78889
6 AV6 545-0CC10-0AX0
4/28/2020
2525
59439
89159
59009
88513
1889
2833
G. Burdet ST/EL/CO
PLC PREMIUM + CIT HAZEMEYER (1)
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PLC PREMIUM SCHNEIDER
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64 bits input boards (24VDC polarisation)
64 bits output boards with external TeleFast relays
CIT8.4A (spare) versus CIT8MX (contract)
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1 module per switchboard
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Voltage Ur, Us, Ut
Currents Ir, Is, It, In
Active Power Pr, Ps, Pt included
CIT1.32P as concentrator
4/28/2020
G. Burdet ST/EL/CO
PLC PREMIUM + CIT HAZEMEYER (2)
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PREMIUM limited to 2048 TOR
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Two sets UX25 and PX24.
Modular crates, 64 drawers each.
Special crates for CIT and UC HH
EUROS
CHF
EUROS
CHF
58876
88314
Total PLC
58876
88314
6750
10125
CIT (CIT 8MX)
16050
24075
Matériel
79626
119439
Matériel
88926
133389
Program.
7000
10500
Program.
7000
10500
Câbles
54803
82205
Câbles
54803
82205
ALICE
141429
212144
ALICE
150729
226094
Total PLC
CIT (CIT8.4A)
20
4/28/2020
G. Burdet ST/EL/CO
PLC PREMIUM + DIRIS Ap SOCOMEC (1)
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PLC PREMIUM SCHNEIDER
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1 x DIRIS Ap SOCOMEC per switchboard
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64 bits input boards (24VDC polarisation)
64 bits output boards with external TeleFast relays
Voltage Ur, Us, Ut
Currents Ir, Is, It, In, maximum current
Active & reactive Power, maximum power
On/Off incomer interface
Saves 2 MCA15 cables par switchboard
Local display
Best placed in switchboards
4/28/2020
G. Burdet ST/EL/CO
PLC PREMIUM + DIRIS Ap SOCOMEC (2)
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PREMIUM limited to 2048 TOR
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Two PLC sets UX25 and PX24.
Modular crates, 64 drawers max each.
Measures by DIRIS Ap in switchboards
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Reduce cable 25 to 23 per switchboard
Full measurement
Local display
EUROS
CHF
Total PLC
58876
88314
Total DIRIS
17040
25561
Matériel
83916
125875
Program.
7000
10500
Câbles
50419
75629
ALICE
141336
212003
4/28/2020
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TCR
CAS
TDS
ENS
SES2
Local SCADA
URT500 & FE
SX2
PX24
PLC
PLC
Tableaux BT
PX24
UX25
CIT1.32P
Tableaux BT
UX25
CIT8.4A
4/28/2020
G. Burdet ST/EL/CO
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TCR
CAS
TDS
ENS
SES2
Local SCADA
URT500 & FE
SX2
PX24
PLC
PLC
UX25
Tableaux BT
PX24
4/28/2020
Tableaux BT
UX25
G. Burdet ST/EL/CO
24
PREMIUM PLC’s and DIRIS Ap SOCOMEC
ALICE Experiment Switchboards Monitoring and Control
FIPIO inter-PLC and to MAGELIS
UX25
PX24
TCP/IP
ModBus on TCP/IP
WEB Server
Jbus on RS485
URT500 ENS
46 drawers in 2 switchboards
BUS X
Jbus RS485
BUS X
69 drawers in 3 switchboards
Jbus RS485
46 drawers in 2 switchboards
BUS X
BUS X
<100m
46 drawers in 2 switchboards
BUS X
BUS X
46 drawers in 2 switchboards
92 drawers in 4 switchboards
4/28/2020
G. Burdet ST/EL/CO
25
Conclusions
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Switchboards impose cable/connector type
Distributed architecture to reduce cabling costs
Best compromise is SCHNEIDER PREMIUM
PLC for digital I/O with SOCOMEC DIRIS Ap for
measures
Cabling and system cost related to relation
rack/drawer
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26
Change relation => reduce cost.
4/28/2020
G. Burdet ST/EL/CO