Transcript EL SCADA Rad Tests Bench

EL SCADA Components Rad Tests
Radiation Resistance Tests
of EL SCADA components
typically installed in US/UJ/RE
G. Burdet, EN/EL/CO, 24 August 2010
EL SCADA Components Rad Tests
• Typical US/UJ/RE installation:
•
•
•
RTU (Remote Terminal Unit, 30 units underground)
DAU (Data Acquisition Unit, 56 units underground)
Adapters/Converters
• RS232/RS485
• Ethernet Switch (30 units underground)
• 48/24VDC Power Converter
• Pt100/20mA Converter
• Frequency/20mA Converter
• From Electrical Equipment:
• IED (Intelligent Electrical Devices)
• Electrical Measurement module from Low Voltage Switchboards
• Voltage Monitoring Relay
• Not included:
• UPS, Battery Chargers, Inverters, Breakers, etc.
G. Burdet, EN/EL/CO, 24 August 2010
EL SCADA Components Rad Tests
• RTU Composition
– URT500 from EFACEC
– Based on an Advantech SBC (Single Board Computer)
– Processor, Dynamic RAM, etc.
– Compact Flash Memory
– Power Supply module
– Switch mode converter
– From 48VDC
–
(Power cycle by Remote Reboot)
G. Burdet, EN/EL/CO, 24 August 2010
EL SCADA Components Rad Tests
• DAU Boards
MAP3200
MAP3020
MAP3050
MAP3080
DAU processor
& Communication
32 Inputs 48VDC
Isolated
1mS time stamping
16 outputs
Double relays
Pulse mode
8 analogues inputs
0/20mA isolated
12 bits ADC
Prometheus
Processor
Board
G. Burdet, EN/EL/CO, 24 August 2010
EL SCADA Components Rad Tests
• Converters
– Power Supply converter
– 48/24VDC, 2A from ELECDAN
– Media converter/adapter
– Ethernet switch, MOXA EDS308 (some EDS316)
– RS232/485 adapter, ADAM4520 from Advantech
– Signal converter
– Pt100 sensor, ADAM3013 from Advantech
– Frequency converter, from ELECDAN
G. Burdet, EN/EL/CO, 24 August 2010
EL SCADA Components Rad Tests
• External components
• Electrical Measurement Units:
• DIRIS CM V2 from SOCOMEC
• Used in UA/RR Switchboards
• DIRIS Ap from SOCOMEC
• General Services switchboards
• Discontinued
• DIRIS A40/41 from SOCOMEC
• New model, replaces model Ap
• Voltage Monitoring Relay
• Monitors 3 phases presence, order, balance
G. Burdet, EN/EL/CO, 24 August 2010
Ethernet
TN
IT/CS
Remote Desktop Connexion
RR
RTU CLP500E
Integrated to EL SCADA
IEC 870-5-101
Jbus/RS485
ADAM 4520
RS232/RS485
Power Supply
230/48VDC
6Amp
EN/EL
Switch
SPHINX
EDS308
24VDC
870-5-104/TCP/IP
Win3200/RS232
Web Browser to Embedded
Web Server (HMI500)
48VDC
Power
Cycle
230VAC
ELECDAN
Converter
48/24VDC
Remote
Reboot
BE/CO
DAU MAP3200
MAP3020/50/80
230VAC
ELECDAN
Counters
ELECDAN
Pt100
EL/CO
EL/BT
G. Burdet, EN/EL/CO, 24 August 2010
34kHz
Generator
EN/EL
Power Supply
400VAC
Voltage &
1Amp Current
EL SCADA Components Rad Tests
Powering cabling
Remote
Reboot
Relay
RTU
48/24VDC
Cycle Power
via DAU Relay
Cycle Power
via DAU Relay
Cycle Power
via DAU Relay
48VDC
Supply
DAU
Cycle Power
via DAU Relay
Remote
Reboot
Relay
Cycle Power via DAU
Relay
Signals cabling
Ethernet TN
LAN
Ethernet
Serial RS232
ADAM4520
Pt100
Serial MAP3200
Ethernet
LAN
ADAM3013
Câbles MAP3020/3050/3080
DAU EFACEC with
MAP3200 CPU/Communication
MAP3020 32 inputs 48V, Time stamping 1mS
MAP3050 16 outputs, double relays, pulse
MAP3080 8 analogues inputs, 20mA isolated
ACKERMAN
ELECDAN
G. Burdet, EN/EL/CO, 24 August 2010
EL SCADA Components Rad Tests
Each system has 3 Dig Out, read by 3 Systems
Signals
3 Temperature sensors acquired by the 3 systems
System A
Ackerman Battery measurements (voltage & current)
simulated by 2 LF Generator (34,125kHz nominal)
Frequency acquired by the 3 systems
BE/Co Remote Reboot to each RTU & DAU
System B
Internal Power Cycle through DAU for 24VDC
- Switch
- ADAM4520
- ADAM3013 & Frequency converter
- Cycle DIRIS supply to be added
System C
Each System communicates with 3 IED (DIRIS)
- collect 400V voltages (3 phases)
- external 1 Amp/3 phases current generator
- collect the Voltage Relay signals
- collect the Auxiliary Relay status
- controlled via DAU, generates single Phase Failure
Extra fan, controlled by each RTU System
G. Burdet, EN/EL/CO, 24 August 2010
EL SCADA Components Rad Tests
Logic
RTU Level:
Embedded FUNG SW, permitting logic, timers, calculation,
connection
System A
- Cyclic activation of 3 output relays, collected back by inputs
System B
-Cyclic activation of Auxiliary Relay within DIRIS crates:
- Generates phase missing
- Detected by the Voltage Relay
- Transmitted by Communication
- Activate fans in case of over-temperature from sensors
System C
SCADA Level:
Permanent monitoring with Alarms generation in case of:
- Loss of RTU communication (plus Email & SMS)
- Loss of DAU communication
- Measurements out of range
- Loss of IED communication
- Measurements out of range
- Cyclically activated Inputs frozen
G. Burdet, EN/EL/CO, 24 August 2010
EL SCADA Components Rad Tests
Remote
Access
RTU Level:
Remote Desktop Connection: Windows service, one session
- Events & System logs
- Entity viewer (mode list)
- Activate Controls
Web Server: maximum 4 sessions
- Alarm list
- Event logs
- System logs
- Trends
- Controls
SCADA Level:
- Alarms
- Real Time trends
- Historical Trends
- Events
- Controls
- Derived program
- Email & SMS
G. Burdet, EN/EL/CO, 24 August 2010
Bay with Supervision elements:
#100cm High, #55cm Wide, #75cm Depth
#80 kg
Crates with LV Switchboards
monitoring elements, 19” 3U
G. Burdet, EN/EL/CO, 24 August 2010
EL SCADA Components Rad Tests
• Mechanical design
– No extra shielding, Light rack mounting
• Statistics
– 3 systems in //
– Permanent monitoring via SCADA
– Human daily check
• Costs
– Components: 25kEuro
– Work: 2000CHF
• Conditions
– Activated material
– Not repairable (?)
– Not re-usable (?)
• Schedule
– CNGS TSG46
– LHC TS End August 2010 (11 weeks run)
G. Burdet, EN/EL/CO, 24 August 2010
EL SCADA Components Rad Tests
•
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HW:
• RTU URT500E 12 ports, Diskless, Win XP Embedded, 48VDC
• DAU with MAP3200, MAP3020, MAP3050 & MAP3080
• Switch EDS308 from MOXA, dual power supply 24VDC
• ADAM4520, ADAM3013 from Advantech
• Frequency converter from ELECDAN
• 48/24VDC, 2A from ELECDAN
SW
• CLP500 Version 6.0.3
• HMI500 Web Server
• FUNG500 for Automatism
• Win3200 for MAP3200 configuration
• Access Data Base (RTU & FUNG)
Reaction in case of failure (SEE)
• Remote Reboot
• RTU level (if RDC & ping failure)
• DAU level (if IEC-Down & Win 3200 failure)
• 24VDC convertor (Switch, ADAM4520, ELECDAN convertors)
• DIRIS module (if Communication or measurements lost)
TCV4
LF1
Generator
RTU Efecngs-1
DAU ETW001A/CNGS
RTU Efecngs-2
DAU ETW001B/CNGS
Remote
Reboot
RTU Efecngs-3
DAU ETW001C/CNGS
230/48V
DC
LF2
Generator
17,4
m
Station 1
Station 2
9,2m
Station 3
Station 4
8,2m
7,9m
4,4m
11,4m
48V
11,4m
6m
2*2,5mm2
6m
Coaxial 50Ohm
TSG45
TSG46
Ch1
Ch1
Ch1
CH2
CH2
CH2
CH 3
CH 3
CH 3
CH4
CH4
CH4
CH5
CH5
CH5
CH6
CH6
CH6
CH7
CH7
CH7
CH8
CH8
CH8
24V
Switch A
24V
Switch B
24V
Switch C
24V
4520 A
24V
4520 B
24V
4520 C
24V
3013 A
24V
3013 B
24V
3013 C
From/To RTU
400V AC
Control Aux. Relay
Status Volt Relay
E1/E2
Jbus/RS485
E3/E4
48V Diris
E1/E2
E3/E4
E1/E2
E3/E4
R
S
T