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®
by A + B Solutions
and LC Consulting Services
How to Integrate Production
in to
TEAMCENTER
®
by
LC Consulting Services
8 Denison Parkway East
Corning, NY 14830
(607) 936-8271
[email protected]
www.lccsny.com
Agenda
LCCS & A+B Solutions Profiles
Business & Production Challenges
The Solution
Benefits
Support
Demonstration
Company Profiles
A+B Solutions
• Based in Germany, Sebaldstr. 23,
73525 Schwaebisch Gmuend
[email protected]
www.aplusb-solutions.com
More than 25 years of experience
Over 250 customers with 270
installations
12 dedicated employees for
installation, customization, and
project support
Reseller, Foundation Partner and
System integrator of Siemens PLM
software since 2006
LC Consulting Services
8 Denison Parkway East
Corning, NY 14830
(607) 936-8271
[email protected]
www.lccsny.com
Over 30 year of experience in
engineering design, computer
programming, and
manufacturing consulting.
6 dedicated employees
supporting your internal
engineering requirements
FIT4TC DNC software
implementation & Training
FIT Customers in Germany
Costs
Process &
Scheduling
Production
Business and
Production
Challenges
Engineering
Flexibility
Revision
Control &
Traceability
Global
Production
Security
Actual Business and
Production Data Conditions
1
2
3
4
5
Different Databases with Redundant Data
Media Brakes between Development & Production
Production not integrated within process chain
Unsecured process and workflows
No transparency and tons of paperwork
Use of actual data is not warranted
6
Different Organizational Forms
7
Today's Production Data Processes
Redundant data, media brakes, human workflows
drawings
CAM
PDM/
CAD
models
DNC
System
Production Data
(single data source)
- CNC program
Product Data
- workflows
- release process
- revision
- Setup sheet
- Tooling list
Optimized
production data
Shop Floor
Today's Communication Flow
Tooling
Engineer
Production
Manager
CNC
Programmer
CNC
Operator
Quality
Control
Work
Scheduler
Shop
Supervisor
Mold & Die
Construction
Fixture
Designer
Tooling
Output
Human workflow concerns
Will they use the correct revision?
Are all needed & approved documents
provided in the process?
What happens with altered CNC
programs?
How will changes from production be
processed and archived?
Do we have documentation and
complete data for product liability?
The Solution
The Solution lies with TEAMCENTER
from SIEMENS PLM & FIT4TC from
A+B Solutions
Multi-CAD
NX
I-deas Solid Edge
CATIA
Pro/E AutoCAD
ERP-System Manufacturing Data
DNC
Resources
NX CAM
SolidWorks Mentor (PCB)
Tomorrows production
processes with closed
process
chain
PLM
Engineering data
Revision control
Production data
Release process
Production resources
Workflow
Production data
Production resources
Product data
Drawings
Solids
Quality documents
Optimized
production data
Production
Tomorrows Communication Ways
Tooling
Engineer
Shop
Supervisor
CNC
Programmer
Production
Manager
CNC
Operator
Quality
Control
Work
Scheduler
Fixture
Designer
Mold & Die
Construction
Tooling
Output
…….. Single source database
The Production Solution
is FIT4TEAMCENTER
Factory Integrating Tool is the central
communication tool in the production area
FIT4TEAMCENTER integrates directly, without
any redundant data management with the
production Product Lifecycle Management
software
FIT4Teamcenter DNC
NC program
Setup & Tooling Data
ShopDoc
Drawings
Revisions
Solid (JT)….
Optimized
CNC program
Release process
Tool data
Workflow
Markups
JT photos
tool presetting
Production Floor
The FIT4Teamcenter Tools
 FIT4Teamcenter DNC
–
Integrated Teamcenter server based application with services for machine and
worker interface connection. Configuration of connection, data down- and upload
and viewing tools/possibilities. Data search routines for different TC item types
(part item, MENC machining item, etc.)
 FIT4Teamcenter Service Tools
–
–
–
Configurable CNC part data interface for automatic import of legacy data (CNC
programs, tooling sheets, etc.) into Teamcenter
CAM Integrator to integrate CAM systems in Teamcenter over CNC part data
interface
Integration of different comparison programs for CNC data into Teamcenter Portal
 FIT4Teamcenter HI (Human Interface)
–
Browser based easy to use worker interface for direct information access to
Teamcenter, down and upload of released CNC data and viewing of additional
CNC part information's like drawings, JT’s, tooling sheets, ShopDocs, CNC
programs, tool data, etc.
 FIT4Teamcenter MI (Machine Interface)
–
Connection interface to CNC control with parameters and special function for
different protocols for serial, Ethernet or direct connect. Supports all
manufacturers CNC controls and protocols
Supported and Released
Teamcenter Versions
 Teamcenter V2005 SR1
 Teamcenter V2007 Eng
 Teamcenter V2007 Unified
 Teamcenter 8
 Teamcenter Express up from Version 2.2
Infrastructure
ERP
CAD
CAM
Fiber, Copper and wireless
LAN (Ethernet)
WLAN
Assembly external
process
Tool presetting
CNC
machines
IPC
Windows/Linux
Serial
COM Server
LAN >> V24
connect
Machine Connection
Integration
Support of all CNC Controls with serial or
Ethernet interfaces
Teamcenter Server  CNC Control
Via standard LAN for machines with Ethernet
interface
WuT Com-Server (LAN/serial connector) for
machines with serial interface
The Production Benefits
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Integration of production into processes
Secured processes
One single data pool
No redundancy of data
Electronic workflows
Secured usage of actual and approved revisions
Locked resources/revisions can’t be accessed
Transparent processes to production area
Closed process chain
Higher quality, productivity and delivery reliability
Business Benefits
 Consistent Data Systems
 Central Data Management
 Reduction of Interfaces
 Actual Data
 Reduction of Cycle Time
 Automation
 Communication Channels
 Parallel Processes
 Creation of Flexible Business Processes
 Integrated Business Processes in One System
Support and Services
 Installation server software from LCCS
onsite or remote via appshare
 Installation hardware (COM Server) from
LCCS and customer training
 Support/Hotline from 7 am until 5 pm
 Over phone
 VPN
 Appshare
FIT4Teamcenter Architecture
FIT4TC HI (Human Interface)
FIT4TC MI
(Machine
Interface)
Human Interface
Java
HTML/XML
TC HTTP Server
Apache/Tomcat
Java Servlets
TC Web Service
XML / SOAP
(Tool AXIS Java)
HTTP Web Server
- Own Portal based on Java
- Function calls to Teamcenter with a subset of all
Teamcenter Portal possibilities
- Search routines for referenced item revision information
TeamCenter Web Service (A+B)
Corba
TeamCenter Services/API
C++, ITK, Java
Database
SQL
Machine Interface
XML / SOAP
TeamCenter Base Services
Files
RDBMS
FIT4TEAMCENTER
Demonstration