Transcript Hennecke GmbH Innovations - Feiplar Composites & Feipur

Hennecke: Tradition and
Innovation hand in hand
Dr. Miodrag Konstantinovic
Slabstock Department
FEIPUR
Sao Paulo, 13th November 2014
www.hennecke.com
Agenda
 Short Company Profile
 Old footprints
 Contemporary technologies
 Offsprings & new Footprints - JFLEX
 Customers said about the JFLEX
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Company profile: History
1945
Founded by Karl Hennecke
1950s Development of the first
high-pressure metering
machine
1967
Bayer becomes majority
shareholder after Karl
Hennecke‘s death
2008
Adcuram Group AG
acquires 100% ownership
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Company profile: Hennecke Group
OOO Hennecke
Polyurethane Technology
(Moscow, Russia)
Hennecke Korea
(Seoul, Korea)
Hennecke GmbH
(St. Augustin, Germany)
Hennecke Inc.
(Pittsburgh, USA)
Hennecke Machinery
Shanghai Ltd.
(Shanghai, China)
Hennecke Asia
India Branch Office
(Hyderabad, India)
Hennecke Mexiko
(Mexico City, Mexico)
Hennecke Asia Pte. Ltd.
(Singapore, Republic of Singapore)
Hennecke do Brasil
(Sao Paulo, Brazil)
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Company profile: Product range
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Old footprints – how it all begun
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Old footprints – how it all begun
UBT
High pressure metering
Liquid laydown
Polyester production
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Contemporary technologies
QFM
 Fall plates section
 Flat top system
 High level of automation
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Contemporary technologies
MULTIFLEX
 Hennecke quality in a new framework
 Proven technology in
compact design
 Growing popularity
worldwide
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Contemporary technologies
Hennecke foaming machine
Tank
storage
Cutting
Equipment
Block
handling
system
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New Footprints - JFLEX
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JFLEX – Basic Data
Main Features
 Short Slabstock
Machine
 Speed 1 m/min
≙ approx. 20 %
of usual speed
 Max. output
approx. 80 kg/min
 Approx. tunnel length 20 % of usual tunnel length
 Considerably lower total investment costs
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General Foaming Curve
~90 seconds
Steighöhe des PUR-Reaktionsgemisches
Abbindezeit
Steigzeit
Klebfreizeit
Abblasezeit
Startzeit
Mischzeit
Zeit seit Beginn des Mischens der PUR-Komponenten
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Today‘s continuous foaming
Continuous Foaming Machine:
 Machine Length 40 m
 Max. ~400 kg/min output
 Production Speed: 5 m/min
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Conventional
versus Relaxed
Foaming
Challenges Relaxed
Foaming
~90 seconds
~90 seconds
Slow foaming
Zero-line
1,5 Meter
Conventional 7,5 Meter
foaming
Challenges:
1.) Foam expands in direction of minimal resistance
At slow conveyor speed, the rising curve is very steep
2.) Static pressure of semi liquid foam and foam expansion
is pushing liquid against foaming direction
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Technology JFLEX
Three patents and major innovations:
Pouring Units
3.) J-Pipe
Rise
Retaining- and
PlateRise
Section
zone
Rising Zone
1.) Pouring unit
Multiple Nozzle
System
Retaining Zone
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2.) Paper system
Folding and guidance
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JFLEX - Layout
Approx.
Dimensions:
Length:
12 m
Height:
3m
Width:
4,5 m
+ space for
pumps etc.
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JFLEX Footprint
Conventional
Machine
JFLEX
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Customer Group
 Example Calculation Capacity
 Average output 50 kg/min
 7 hours per day, 250 days per year
 Production per year: ~5000 tons
 Customers with a medium capacity requirement
 Ideal alternative to discontinuous foaming
 Production plant for specialities in low quantity
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Main Customer Benefits JFLEX
 Small space requirement
 Reduced requirements for tank storage & downstream equipment
 Top paper system for rectangular blocks
 Good start and end block shaping
 High pressure metering system
 Low number of personnel
 Easy assembly at site (plug & play)
 Portable machine
 Reduced maintenance & follow-up costs
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JFLEX in Action
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Block – Rectangular Profile
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Block – Top Surface & Skins
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JFLEX - Cell structure (about 30 ppi)
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JFLEX - Cell structure (about 50 ppi)
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Customers said about the JFLEX:
“Honestly I can see that JFLEX is a hot
innovation to the extent that if it were
food on the dish, it would have burnt
my mouth severely.”
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Hennecke FEIPUR Team
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