Transcript NEMAPremiumPublicRelease12-27-10
EISA E
nergy
I
ndependence &
S
ecurities
A
ct and NEMA Premium
®
Efficiency April 14, 2009 Revised 12/27/10
"These materials are intended to provide general information (not legal or other advice) about important new legislation or developments. These materials are not intended to substitute for a thorough analysis of the subject covered or any subsequent developments relating to that subject.“.
1 © 2009 Regal Beloit Corporation. All rights reserved.
EISA Basics
EISA (Public Law 110-140) was signed by President Bush on December 19, 2007 and will become effective on December 19, 2010.
Beginning on December 19, 2010, motor manufacturers may not build motors with a lower nameplate efficiency than EISA allows. EISA applies to both NEMA frame motors and the equivalent IEC frame motor.
Motors that are built before December 19, 2010 but are held in inventory or are in transit can be sold, this deadline applies only to build dates.
General Overview of Levels
General Purpose NEMA & IEC motors that today need to meet EPAct efficiency, will need to meet the NEMA Premium ® efficiency levels (Table 12-12) beginning on December 19, 2010 General Purpose NEMA & IEC motors that were exempt from EPAct because of voltage, mounting, etc. will need to meet EPAct efficiency (Table 12-11) beginning on December 19, 2010 NEMA & IEC motors that are not considered “General Purpose” (i.e., motors that cannot be used in most applications, such as special shafts, blowers or nonstandard frequencies, nonstandard volts/Hz) remain exempt from EISA regulations for efficiency.
2 © 2009 Regal Beloit Corporation. All rights reserved.
Specific EISA Rules – Step 1
Start:
If motor has one (or more) of these features, it is exempt and can be Standard Efficiency
Voltage over 600v Single phase Non-NEMA (custom) flange / bracket / endshield Non-standard shaft dimensions (non-NEMA) Frequencies other than 60Hz or 60/50Hz Integral Gear Motor Design D and Ultra High Slip (UHS) motors Saw Arbor Multispeed 10 Pole and higher pole count Encapsulated winding TENV, TEBC, DPFV TEAO or ODP Air Over Non-Continuous / Intermittent Frequency other than 60Hz Frame Size - nonNEMA, 56Fr and smaller Special Base or Feet Thrust Bearings Sleeve Bearings Phase converters Brake (installed, not provisions only) Double shaft other than "Double NEMA" or "Double TS" Horsepower less than 1hp and horsepower greater than 500hp
If it does not have any of the features above, go to next slide Note:
NEMA frames and IEC equivalents are included in the categories above, use features to determine efficiency 3 © 2009 Regal Beloit Corporation. All rights reserved.
Specific EISA Rules – Step 2
Step 2:
If motor does not have any features from the Standard Efficiency section but does have one or more of the following features, it must meet EPACT
201-500hp
(Table 12-11)
Design C 8 Pole NEMA U or US shaft (single extension) Footless or Round body Close Coupled Pump Vertical Normal Thrust Firepump Voltage 0 through 208v (motors not intended for operation at 230v) Voltage 255v through 416v (motors not intended for operation at 230v or 460v) Voltage 513v through 600v (motors not intended for operation at 460v)
If the motor does not have any features from the Standard Efficiency section on the previous slide and does not have any features from the EPACT section above, it must meet NEMA Premium (Table 12-12) Note:
NEMA frames and IEC equivalents are included in the categories above, use features to determine efficiency 4 © 2009 Regal Beloit Corporation. All rights reserved.
208v, 208-230v, 208-230/460v
Motors that would need to meet NEMA Premium because they are otherwise General Purpose A spread voltage rating of 208-230v would require compliance to NEMA Premium (Table 12-12) at 230v and compliance with EPACT efficiency (Table 12-11) at 208v A spread voltage rating of 208-230/460v would require compliance to NEMA Premium (Table 12-12) at 230v and460v and compliance with EPACT efficiency (Table 12-11) at 208v If the design doesn't comply with the 12-11 levels at 208 volt then, it would be acceptable to use "Operational at 208 volt at ## Max. Amps" on the blank line of the nameplate.
Motors that would need to meet EPACT because of mounting or other features A spread voltage rating of 208-230v would require compliance to EPACT efficiency (Table 12-11) at both 208v and 230v A spread voltage rating of 208-230/460v would require compliance to EPACT efficiency (Table 12-11) at 208v, 230v and 460v.
5 © 2009 Regal Beloit Corporation. All rights reserved.
Examples of EISA Rules
Example #1: Motor ABC is an EPACT motor (12-11) with rating 100hp 230/460v, 60Hz, 405T 1800rpm, TEFC, standard bracket, horizontal, rigid base. Beginning on December 19, 2010 it can no longer be sold because it is a General Purpose NE MA motor and will not meet the efficiency requirements under EISA.
EISA requires that this model must meet NEMA Premium efficiency standards. Increasing the efficiency of this motor would require a design change.
Example #2: Motor XYZ is the same as ABC except it has space heaters and a special 13.75” shaft extension. The special shaft extension makes motor XYZ exempt from the EISA requirements, therefore, it can continue to be purchased after December 19, 2010 without a design change or a substitute motor.
6 © 2009 Regal Beloit Corporation. All rights reserved.
Why Should I Upgrade?
If my older, less efficient motor fails, why should I upgrade an Exempt motor to NEMA Premium instead of rewinding the old motor?
Higher efficiency motors: 1) Reduce the operating costs and less stress on utilities, supporting Green initiatives.
2) Generally operate at a lower temperature and for every 10 ° C reduction in operating temperature, insulation life doubles.
3) Are generally quieter (smaller fans).
4) Have lower vibration with lower bearing temperatures for longer bearing life.
5) Earn a rebate.
Comparison of Operating Cost: Over a 20 year life this is $18,600 Example: 100hp 1800rpm ODP motor Operating 24 hrs/day, 240 days/year at a cost of $0.08 per kW-hr Standard efficiency motor with 93% versus NEMA Premium motor with 95.4% Standard efficiency motor uses $36,963 worth of electricity per year to operate NEMA Premium motor uses $36,033 worth of electricity per year to operate In addition to direct energy cost savings, maintenance and downtime will be reduced.
7 © 2009 Regal Beloit Corporation. All rights reserved.
Worldwide Energy Standards NO LEGISLATION by IEC - - Voluntary Compliance
2/1518/FDIS document issued in Sept 2008 defines levels for IE1, IE2, IE3 IE4 is not defined but is reserved for Super Premium 50Hz IE1 is based upon EFF2, not a direct match IE2 is based upon EFF1, not a direct match IE3 is based upon 15% to 20% lower losses than IE2
NEMA Table 12-14 for 50Hz was revised in 2009 to match IE3
IE3
60Hz IE1 60Hz is equal to Brazil’s level IE2 60Hz is the same as EPACT IE3 60Hz is the same as NEMA Premium
IE1 IE2 British Columbia, Canada will match EISA - - January 1, 2011
Natural Resources Canada (
NRCan
) proposed change for all of Canada.
Expect decision after April 20, 2009.
IE4
8 © 2009 Regal Beloit Corporation. All rights reserved.
Other Resources
US Department of Energy: Motor Decisions Matter: National Electrical Manufacturers Association: Alliance to Save Energy: Consortium for Energy Efficiency: American Council for an Energy Efficient Economy Regal Beloit Corporation www.energy.gov
www.motorsmatter.org
www.nema.org
www.ase.org
www.cee1.org
www.aceee.org
www.regal-beloit.com
9 © 2009 Regal Beloit Corporation. All rights reserved.
APPENDIX
10 © 2009 Regal Beloit Corporation. All rights reserved.
NEMA MG1 Table 12-11 (EPACT)
HP 1.0
1.5
2.0
3.0
5.0
7.5
10.0
15.0
20.0
25.0
30.0
40.0
50.0
60.0
75.0
100.0
125.0
150.0
200.0
250.0
300.0
350.0
400.0
450.0
500.0
2 Pole 0.0
82.5
84.0
84.0
85.5
87.5
88.5
89.5
90.2
91.0
91.0
91.7
92.4
93.0
93.0
93.0
93.6
93.6
94.5
94.5
95.0
95.0
95.4
95.8
95.8
4 Pole 82.5
84.0
84.0
86.5
87.5
88.5
89.5
91.0
91.0
91.7
92.4
93.0
93.0
93.6
94.1
94.1
94.5
95.0
95.0
95.4
95.4
95.4
95.4
95.8
95.8
ODP 6 Pole 80.0
84.0
85.5
86.5
87.5
88.5
90.2
90.2
91.0
91.7
92.4
93.0
93.0
93.6
93.6
94.1
94.1
94.5
94.5
95.4
95.4
95.4
95.4
95.4
95.4
8 Pole 74.0
75.5
85.5
86.5
87.5
88.5
89.5
89.5
90.2
90.2
91.0
91.0
91.7
92.4
93.6
93.6
93.6
93.6
93.6
94.5
94.5
94.5
94.5
94.5
94.5
11 © 2009 Regal Beloit Corporation. All rights reserved.
2 Pole 75.5
82.5
84 85.5
87.5
88.5
89.5
90.2
90.2
91 91 91.7
92.4
93 93 93.6
94.5
94.5
95 95.4
95.4
95.4
95.4
95.4
95.4
4 Pole TEFC 6 Pole 82.5
84 84 87.5
87.5
89.5
89.5
91 91 92.4
92.4
93 93 93.6
94.1
94.5
94.5
95 95 95 95.4
95.4
95.4
95.4
95.8
80 85.5
86.5
87.5
87.5
89.5
89.5
90.2
90.2
91.7
91.7
93 93 93.6
93.6
94.1
94.1
95 95 95 95 95 95 95 95 8 Pole 74 77 82.5
84 85.5
85.5
88.5
88.5
89.5
89.5
91 91 91.7
91.7
93 93 93.6
93.6
94.1
94.5
94.5
94.5
94.5
94.5
94.5
NEMA MG1 Table 12-12 (NEMA Premium
®
)
HP 1 1.5
2 3 5 7.5
10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 2 Pole 77 84 85.5
85.5
86.5
88.5
89.5
90.2
91 91.7
91.7
92.4
93 93.6
93.6
93.6
94.1
94.1
95 95 95.4
95.4
95.8
95.8
95.8
ODP 4 Pole 85.5
86.5
86.5
89.5
89.5
91 91.7
93 93 93.6
94.1
94.1
94.5
95 95 95.4
95.4
95.8
95.8
95.8
95.8
95.8
95.8
96.2
96.2
6 Pole 94.1
94.1
94.5
94.5
95 95 95.4
95.4
95.4
95.4
95.4
95.8
96.2
96.2
82.5
86.5
87.5
88.5
89.5
90.2
91.7
91.7
92.4
93 93.6
12 © 2009 Regal Beloit Corporation. All rights reserved.
2 Pole 77 84 85.5
86.5
88.5
89.5
90.2
91 91 91.7
91.7
92.4
93 93.6
93.6
94.1
95 95 95.4
95.8
95.8
95.8
95.8
95.8
95.8
TEFC 4 Pole 85.5
86.5
86.5
89.5
89.5
91.7
91.7
92.4
93 93.6
93.6
94.1
94.5
95 95.4
95.4
95.4
95.8
96.2
96.2
96.2
96.2
96.2
96.2
96.2
6 Pole 82.5
87.5
88.5
89.5
89.5
91 91 91.7
91.7
93 93 94.1
94.1
94.5
94.5
95 95 95.8
95.8
95.8
95.8
95.8
95.8
95.8
95.8
NEMA MG1 Table 12-14 (NEMA Premium for 50Hz)
Applies to Open/Dripproof and Totally Enclosed.
Intermediate horsepowers: NEMA use closest “standard hp” IEC interpolate or use equation
HP 1 1.5
2 3 30 40 50 60 75 100 5 7.5
10 15 20 25 125 150 200 250 300 350 400 450 500 2 Pole 80.7
82.8
84.2
85.9
87.9
89.2
90.1
91.2
91.9
92.4
92.8
93.3
93.7
94 94.3
94.7
95 95.2
95.5
95.7
95.8
95.8
95.8
95.8
95.8
13 © 2009 Regal Beloit Corporation. All rights reserved.
4 Pole 82.5
84.2
85.3
86.7
88.4
89.6
90.4
91.5
92.1
92.6
93 93.5
93.9
94.2
94.6
95 95.3
95.5
95.8
95.9
96 96 96 96 96 HP 1 1.5
2 3 30 40 50 60 75 100 5 7.5
10 15 20 25 125 150 200 250 300 350 400 450 500 HP 1 1.5
2 3 30 40 50 60 75 100 5 7.5
10 15 20 25 125 150 200 250 300 350 400 450 500 6 Pole 78.9
81.1
82.5
84.4
86.5
88 89 90.3
91.2
91.8
92.2
92.9
93.4
93.7
94.1
94.6
94.9
95.2
95.5
95.7
95.8
95.8
95.8
95.8
95.8
IEC: IE1
Rating (kW)
0.75
1.1
1.5
2.2
3 4 5.5
7.5
11 15 18.5
22 30 37 45 55 75 90 110 132 160 200 260 300 335 375
Table 3 Standard Efficiency IE1 50Hz Rating (hp)
1 1.5
2 3 4 5.5
7.5
10 15 20 25 30 40 50 60 75 75 125 150 175 215 270 350 400 450 500 93.0
93.3
93.5
93.8
94.0
94.0
94.0
94.0
2
72.1
75.0
77.2
79.7
81.5
83.1
84.7
86.0
87.6
88.7
89.3
89.9
90.7
91.2
91.7
92.1
92.1
92.7
Poles 4
72.1
75.0
77.2
79.7
81.5
83.1
84.7
86.0
87.6
88.7
89.3
89.9
90.7
91.2
91.7
92.1
92.1
92.7
93.0
93.3
93.5
93.8
94.0
94.0
94.0
94.0
92.9
93.3
93.5
93.8
94.0
94.0
94.0
94.0
6
70.0
72.9
75.2
77.7
79.7
81.4
83.1
84.7
86.4
87.7
88.6
89.2
90.2
90.8
91.4
91.9
91.9
92.6
Table 4 Standard Efficiency IE1 60Hz Rating (kW)
0.75
1.1
1.5
2.2
3 4 5.5
7.5
11 15 18.5
22 30 37 45 55 75 90 110 150 185 200 260 300 335 375
Rating (hp)
1 1.5
2 3 4 5.5
7.5
10 15 20 25 30 40 50 60 75 75 125 150 200 250 270 350 400 450 500 94.1
94.1
94.1
94.1
94.1
94.1
94.1
94.1
2
77.0
78.5
81.0
81.5
84.5
86.0
87.5
87.5
88.5
89.5
89.5
90.2
91.5
91.7
92.4
93.0
93.0
93.0
94.1
94.1
94.1
94.1
94.1
94.1
94.1
94.1
6
73.0
75.0
77.0
78.5
83.5
85.0
86.0
89.0
89.5
90.2
91.0
91.7
91.7
91.7
92.1
93.0
93.0
94.1
Poles 4
78.0
79.0
81.5
83.0
85.0
87.0
87.5
88.5
89.5
90.5
91.0
91.7
92.4
93.0
93.0
93.2
93.2
93.5
94.5
94.5
94.5
94.5
94.5
94.5
94.5
94.5
14 © 2009 Regal Beloit Corporation. All rights reserved.
IEC: IE2
Rating (kW)
0.75
1.1
1.5
2.2
3 4 5.5
7.5
11 15 18.5
22 30 37 45 55 75 90 110 132 160 200 260 300 335 375
Table 5 High Efficiency IE2 50Hz
60 75 75 125 150 175 215 270 350 400 450 500
Rating (hp)
1 1.5
2 3 4 5.5
7.5
10 15 20 25 30 40 50 92.9
93.2
93.8
94.1
94.3
94.6
94.8
95.0
95.0
95.0
95.0
95.0
2
77.4
79.6
81.3
83.2
84.6
85.8
87.0
88.1
89.4
90.3
90.9
91.3
92.0
92.5
93.1
93.5
94.0
94.2
94.5
94.7
94.9
95.1
95.1
95.1
95.1
95.1
Poles 4
79.6
81.4
82.8
84.3
85.5
86.6
87.7
88.7
89.8
90.6
91.2
91.6
92.3
92.7
92.7
93.1
93.7
94.0
94.3
94.6
94.8
95.0
95.0
95.0
95.0
95.0
6
75.9
78.1
79.8
81.8
83.3
84.6
86.0
87.2
88.7
89.7
90.4
90.9
91.7
92.2
15 © 2009 Regal Beloit Corporation. All rights reserved.
Table 6 High Efficiency IE2 60Hz (EPACT)
55 75 90 110 150 185 200 260 300 335 375
Rating (kW)
0.75
1.1
1.5
2.2
3.7
5.5
7.5
11 15 18.5
22 30 37 45 75 75 125 150 200 250 270 350 400 450 500
Rating (hp)
1 1.5
2 3 5 7.5
10 15 20 25 30 40 50 60 93.0
93.6
94.5
94.5
95.0
95.4
95.4
95.4
95.4
95.4
95.4
2
75.5
82.5
84.0
85.5
87.5
88.5
89.5
90.2
90.2
91.0
91.0
91.7
92.4
93.0
94.1
94.5
94.5
95.0
95.0
95.4
95.4
95.4
95.4
95.4
95.4
Poles 4
82.5
84.0
84.0
87.5
87.5
89.5
89.5
91.0
91.0
92.4
92.4
93.0
93.0
93.6
93.6
94.1
94.1
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
6
80.0
85.5
86.5
87.5
87.5
89.5
89.5
90.2
90.2
91.7
91.7
93.0
93.0
93.6
IEC: IE3
Table 7 Premium Efficiency IE3 50Hz Rating (kW)
0.75
1.1
1.5
2.2
3 4 5.5
7.5
11 15 18.5
22 30 37 45 55 75 90 110 132 160 200 260 300 335 375
Rating (hp)
1 1.5
2 3 4 5.5
7.5
10 15 20 25 30 40 50 60 75 75 125 150 175 215 270 350 400 450 500
2
80.7
82.7
84.2
85.9
87.1
88.7
89.2
90.1
91.2
91.9
92.4
92.7
93.3
93.7
94.0
94.3
94.7
95.0
95.2
95.4
95.6
95.8
95.8
95.8
95.8
95.8
Poles 4
82.5
84.1
85.3
86.7
87.7
88.6
89.6
90.4
91.4
92.1
92.6
93.0
93.6
93.9
94.2
94.6
95.0
95.2
95.4
95.6
95.8
96.0
96.0
96.0
96.0
96.0
6
78.9
81.0
82.5
84.3
85.6
86.8
88.0
89.1
90.3
91.2
91.7
92.2
92.9
93.3
93.7
94.1
94.6
94.9
95.1
95.4
95.6
95.8
95.8
95.8
95.8
95.8
16 © 2009 Regal Beloit Corporation. All rights reserved.
Table 8 Premium Efficiency IE3 60Hz (NEMA Premium) Rating (kW)
0.75
1.1
1.5
2.2
3.7
5.5
7.5
11 15 18.5
22 30 37 45 55 75 90 110 150 185 200 260 300 335 375
Rating (hp)
1 1.5
2 3 5 7.5
10 15 20 25 30 40 50 60 75 75 125 150 200 250 270 350 400 450 500 95.0
95.4
95.8
95.8
95.8
95.8
95.8
95.8
2
77.0
84.0
85.5
86.5
88.5
89.5
90.2
91.0
91.0
91.7
91.7
92.4
93.0
93.6
93.6
94.1
95.0
Poles 4
85.5
86.5
86.5
89.5
89.5
91.7
91.7
92.4
93.0
93.6
93.6
94.1
94.5
95.0
95.4
95.4
95.4
95.8
96.2
96.2
96.2
96.2
96.2
96.2
96.2
95.8
95.8
95.8
95.8
95.8
95.8
95.8
95.8
6
82.5
87.5
88.5
89.5
89.5
91.0
91.0
91.7
91.7
93.0
93.0
94.1
94.1
94.5
94.5
95.0
95.0