Transcript Our Supamic filter

SUPAMIC FILTER
Newly Invented & Made ONLY in Korea
< Nylon-6 Rod with Nylon-6 Media >
Outline of Supamic Filter
 1-1. Services
‐
Cold Rolling Process (Stainless Steel, Carbon Steel, Aluminum)
‐ Filtration process for Mineral oil
* Emulsion oil is also filtrated.
‐ ZM Process
‐ ETC.
Outline of Supamic Filter
 1-2. Flow chart of Filtration system
Rolling Mill
Filtration System
Filtration System
* Oil performs cooling and lubrication on cold rolling process. The used and dirty oil is
filtrated through filtration system, and it can be reused continuously. The core of filtration
system is Supamic filter.
Outline of Supamic Filter
 1-3. Clean & coolant system
Rolling Mill
Supamic Filter
Our Supamic filter
We can supply 4 kinds of filter element according to client needs.
Item code
Fiber / Media
Rod / Core
Remark
YE-NN-400
Nylon-6
Special Nylon
Recommend
YE-NS-400
Nylon-6
STS (stainless steel)
YE-GS-400
Glass
STS (stainless steel)
YE-GN-400
Glass
Special Nylon
＊Filtering accuracy of Nylon-6 fiber & Glass fiber : 2.0㎛
Solid more than 2.0㎛ is less than 10mg in the oil after filtering
Outline of Supamic Filter
 1-4. The principle of filtering
The drawing of Supamic Filter
③Clean & coolant oil
④Ejecting pressurized air
 Osmosis
②Sludge clings to the surface of
the filtering media
①Used & dirty oil flows
into filtration system :
osmotic action
⑤Sludge comes out and
removed by pressurized air
adhesive method
The media performs that oil flows at a fixed rate
during filtering dirty oil or coming out the sludge.
Backwashing Process
The media can continue the excellent & accuracy
filtering for a long lifetime.
Outline of Supamic Filter
 1-6. Installation
Supamic filter is installed on the
back of mounting plate. After
upsetting the mounting plate, it
sets into filter tank.
2 layers of mounting plate
(Installed filter element is item code.
YE-NN-400)
According to filtration system, the
quantity of mounting plate is decided.
Two filter tanks (300ℓ, 100ℓ)
Our Supamic filter (Rod)
 3-1. Concept of Nylon Rod
STS Rod
substitution
Plastic
Keep/improve functionality
Easy & simple handling
Minimize environmental influence
Nylon-6
Our Supamic filter (Rod)
 3-2. Design Merit
Bottom part
Upper part
Boltト
<STS rod of
companies >
other
<Our nylon rod>
Flat surface
-> Hard to replace the filter
Circle shaped projection part
Injection molding
<Our stainless Rod>
Groove
-> Use the tool
Impact wrench
Press：Max 5.2kg/㎠
<Our nylon Rod>
(+) projection part
Injection Molding
-> Use electromotion tool
-> Protect the damage on mounting
plate, and fix the rod on mounting
plate
Hole
133ea (￠5)
<Stainless rod>
Flat surface
-> Need rubber packing between
mounting plate and rod in order to
prevent damage
Our Supamic filter (Rod)
 3-4. Comparison between STS rod and Nylon rod
STS rod
Nylon rod
Weight
267g/pcs
69g/pcs
Cost
Expensive and much time to produce compared
to Nylon rod
More economic than STS rod because of material
price
Handling
1. After withdrawing the filter from filter tank,
separation process must be required between
fiber and STS rod. In case of STS rod recycle, set
new fiber on used STS rod, or just use the STS
rod as scrap. (Refer to p.8)
2. It takes more time to replace old filter to new
filter because you cannot use automatic tools.
1. Burn up fiber with Nylon rod after using.
2. Easy & fast replacement because you can use
air gun/impact wrench through the groove of
Nylon rod, even though beginner can do this work
easily.
Safety
1. Mounting plate is damaged by STS rod because
of strength difference and weight.
2. You have to fix O-ring (rubber) into mounting
plate/STS rod, it prevents damage on mounting
plate.
1.There is no damage due to Nylon rod.
2. Don’t need O-ring (rubber)
this work easily.
Photo
Our Supamic filter (Fiber)
 4-1. Comparison between Glass fiber and Nylon fiber (1)
＊Filtering accuracy of Nylon-6 fiber & Glass fiber : 2.0㎛
Solid more than 2.0㎛ is less than 10mg in the oil after filtering
Glass fiber
Nylon fiber
48
50
Thickness(m/m)
25
25
Width (m)
1
1
Length (m)
2
2
Temperature (℃)
260
160
Measurements stability (%)
70
100
Specific Gravity
2.54
1.38
Exposure standard
Industrial Safety Law:
Third-Class Dust
Not applicable
仕様
Remark
Photo
Density
Standard
(kg)/㎡
Coolant oil
60℃ Max
Our Supamic filter (Fiber)
 4-1. Comparison between Glass fiber and Nylon fiber (2)
NO.
Fiber
Work
Glass fiber
Nylon fiber
1
fiber
Short length fiber (dust)
Long length fiber
2
Punching holes
Damage occurs
No damage occurs
3
Assembling
Damage occurs
No damage occurs
4
Compression assembling
As it is short length fiber, damage occurs
No damage occurs
5
Transportation and storage
Particular material to manage
Easy to manage
6
Humidity
During handling and storage, damp arises easily
Damp arise, but it is rare case
•Nylon-6 fiber is developed better than Glass fiber.
•Nylon-6 fiber is the most fitted for material of Supamic filter.
Our Supamic filter (Fiber)
 4-1. Comparison between Glass fiber and Nylon fiber (3)
NO.
Fiber
Case
Glass fiber
Nylon fiber
1
Skin diseases
It is generate because of material nature
Not applicable
2
Respiratory organs
A fatal cause
Not applicable
3
Lung diseases
Causes lung diseases
Not applicable
4
Eye troubles
Causes eye diseases
Not applicable
5
Cleanliness
Much of glass powder/dust is produced
Powderless
＊ Glass fiber： It generates carcinogenic substances and dust, moreover, it is made of glass fiber and chemical
resin adhesive, the worker has to take a bath after a replacement work even handling small quantity.
＊ Nylon fiber: It does not cause dust, it enables worker to perform speedy and correct filter replacement & operation.
Our Supamic filter (Fiber)
 4-1. Comparison between Glass fiber and Nylon fiber (4)
NO.
Fiber
Work
Glass fiber
Nylon fiber
It is rare & hard to scatter, because of long
length fiber.
1
Durability
During process,
fiber is likely to scatter ,because glass fiber is
short length fiber.
2
Backwashing
Damage occurs.
No damages occurs.
3
Waste disposal
During separating fiber from STS rod &
disposing it, worker is damaged by glass fiber.
No damages occurs.
It can be performed at open place, because
it is not harm on worker.
4
Replacement
Need working dress, mask and dust-proof
garment must be worn.
You wear only working dress.
5
destruction
It is slow to catch fire.
Need much time.
It is easy to burn.
Customer List
Filtration system & Supamic filter element
 India
Jindal Stainless Ltd
 USA
NAS
I2S
ACS
 South Africa
Columbus Stainless
(Acerinox Group)
 Spain
Acerinox S.A.
 Finland
Outokumpu
 Korea
POSCO
Hyundai Steel
BNG Steel
Dongkuk Industries Co., Ltd.
Thaihan Electric Wire Co., Ltd.
POONGSAN Co., Ltd.
 Germany
Krupp Thyssen Nirosta(Dusseldorf)
Demag
 Belgium
Ugine-ALZ Belgium
 Rumania
Otelinox
 Italy
ThyssenKrupp AST (KTN Group)
 Japan
JFE Soji Trade
 Taiwan
YUSCO
Chiafar Industrial Factory
Co., Ltd.
 China
Shanghai Krupp
(KTN Group)
Zpss
CPSS
 Thailand
Thainox
* Refer to the Reference list for detail information (quantity, date, ordered item, happening time )
Thank you!
East Sea Corporation
Tel: 82-54-282-0151
Fax: 82-54-274-9090
E-mail: [email protected]