Transcript creusabro 8000

Bulk 2013
A diverse selection of materials & hardness values
are available to fight against the wear phenomena
Hardness
HB
HV
HRC
Ceramic frit
-
1600 / 2500
-
Nitriding steel
-
850 / 950
67
Case hardened steel
-
780
62 / 64
Overlay (Cr cast iron)
-
760
60 / 62
Cr (20 / 25 %) cast iron
-
840
60 / 65
White cast iron
570
600
55
Wear resistant steel
500 / 540
570
54
When you have to process these options, it’s another game
Ability to:
̶
Flame cut?
̶
Weld?
̶
Roll & bend?
̶
Drill, machine & tap?
̶
Install and repair?
CREUSABRO DUAL
52 HRC
CREUSABRO 8000
50 HRC
CREUSABRO 4800
44 HRC
Abracorr 30
37 HRC
Abramax Mu
32 HRC
What is a water quenched steel?
Brands include:
DURASTAT
ABRO
DILLIDUR
RAEX
HARDOX
ABRAZO
XAR
Our proposal is to offer alternative grades widely used across Europe & ROW:
Low carbon alloy with Mn, Si, Cr, Mo, Ni, Ti
̶
Hardness intentionally limited at delivery stage
̶
Hardening effect occurring under impact and/or pressure
̶
Can be profiled using all standard processes
̶
Can be rolled & bent
̶
Easier to drill, machine, countersink…
̶
Possible to fix
Working
T°C
Grades
Ang
le
<
30°
Angle
>30° - 90°
< 600
Abracorr
Cobranox 12
> 650
< 1200
< 1100
Ceramic Refractory
Aisi 310
Aisi 314
+++
+°
+°
(-)
(-)°
(-)°
450
< 680
Ceramic
Duretal65
Duretal45
CREUSABRO DUAL
+++
+++
+++
+++
(-)
++
++
++++
< 500
Abracorr 30
Cobranox 12
++
++
>250
< 450
CREUSABRO 8000
CREUSABRO 4800
Abrasion
wet
Abrasion
Corrosion PH ≤6
Workablity
*
+++
+++
+++
1
2
2
++
+++
++
++
+++
+
+
+
3
4
4
2
+++
+
+++
+++
++
+
4
3
Abramax mu
Roc 250
++
++
++
++
+++
++
+
+
++
++
++
++
(-)
(-)
(-)
(-)
3
4
4
5
< 300
Cobranox 35
++
+
+++
+++
4
< 250
Bimetal 90
Dillidur 500 V
Dillidur 400V
+++
++
++
+++
++
++
+
+
+
(-)
(-)
(-)
1
2
3
< 200
X120Mn12
++
+++
+
(-)
1
< 80
Rubber
Polyurethane
Polyethylene
++
+++
++
+++
++
+
+++
+++
+++
++
++
++
5
4
5
*rate of capacity to
work with 1 up to 5
(5= easiest )
°grades normally
impossible to
classify in the antiabrasion rang
nevertheless used
as the ultimate
solution at high T°.
If maintained for
long periods at T°
650/950°C be
aware of the risk of
structure
degradation ( sigma
phase= brittleness)
HYS according EN STANDARD
quenched and tempered
Grades
Dillimax 1100
Dillimax 965 S960QL
Dillimax 890 S890QL
Dillimax690/Imex700
S690QL
UTS
1200 – 1500
980 – 1150
940 – 1100
770 – 940
Abrasion resistant grade via standard water/oil
quench without tempering
YP
> 1100
> 960
> 890
> 690
E%
(mini)
Indicative value
Grades
Hardnes
s (HB)
UTS
YP
E%
CREUSABRO 8000
1630
1250
12
540
Dillidur 500V
1600/1650
1250/1300
8
440/510
CREUSABRO 4800
1200
900
12
430
Dillidur 400V
1300/1350
1000/1100
12
360/440
Abramx Mu
920/1000
> 650
12
270/350
Roc 250
800
490
14
200/260
10
12
12
14
Dimc 460/Imex490
S460ML
530 – 720
> 460
17
Imex 390 S355K2G3
450 – 610
> 355
22
* Hardness reached due to TRIP effect + 70 HB
OK, so they are the technical aspects of the various options to resist
the wear phenomenon.
How is CREUSABRO successful in real life environments?
Case study N°1 in chromium quarry, Turkey:
The tested CREUSABRO 8000 against
the industry standard water quenched grade 450 HB
The results of the two tests show a strong wear
lifetime difference, which deserves a mention
Wheel Loader N°1 Chromite stock area
CREUSABRO 8000
549 h
WQ 450 HB
454 h
(549 - 454) / 454 = % 21 + life time
Chromite
Density: 4.1 - 4.9
Hardness: 5.5 mohs
Grain size: 15 / 60 mm
Wheel Loader N°2 Ferrochrome stock area
CREUSABRO 8000
605 h
WQ 450 HB
315 h
(605 - 315) / 315 = % 92 + life time
Ferrochrome
Density: 7.2
Hardness: 7 - 8 mohs
Grain size: 200 / 500 mm
In both cases the lifetime differences are mainly linked to the energy of impact,
which is strongly depending on the following factors:
̶
Material density (Stone & Alloy), which has a strong influence on the impact energy level
̶
Grain size, which offers a significant increase in impact energy
Case Study N°2 Coal fired power station
̶
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Square pipe to handle coal powder
Reduction from square to round
Elbows to handle coal powder just upstream burner
part N° 1
part N° 2
At present we supply:
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EON (Germany)
̶
ENEL (Italy)
̶
EDF (France)
̶
Various in Turkey
and others across Europe
for more than 10 years
with CREUSABRO 4800
heat resistance < 450 °C
WQ grade cannot work above 250 °C
Case Study N°3 LIEBHERR (OEM - ER 994 B – 771/ 14755)
Application: kit wear parts for heavy duty buckets XXL
Field test: CREUSABRO 8000 versus WQ 500 HB steel from North Europe
—
Bucket Equipped with
water quenched 500 HB
Maintenance needed after 2540 hours
—
Bucket Equipped with
CREUSABRO 8000
Inspected and cleared for use at 2600 hours
Test stopped at 3700 hours with no issues
(3700 - 2540) / 2540 = + 46 % in favour of CREUSABRO 8000
̶
Original bucket equipped with WQ 500 HB
maintenance needed after 2540 hours
Bucket equipped with CREUSABRO 8000
inspected and cleared for use at 2600 hours.
Test stopped at 3700 hours with no issues
(3700 - 2540) / 2540 = + 46 % in favor of CREUSABRO 8000
Test N°4 Cement plant Holcim (GY)
We have succeeded with CREUSABRO 8000 against cast Iron (Cr alloyed)
Liners for a crusher with dynamic separator
Casting pieces
thickness = 50 mm
CREUSABRO 8000
thickness = 50 mm
At present we supply
CREUSABRO to:
̶
Cemex (UK & Germany)
̶
LaFarge (Italy, France, US, etc)
̶
Holcim (Germany)
̶
Polysius (Germany)
Primarily for wear and heat resistance.
Changing to CREUSABRO 8000
the customer has increased
the lifetime of the cast parts
from 12 to 30 months
CREUSABRO Concept has found inspiration from 100 % Austenitic grade
CREUSABRO 
540 HB
Water Quenched Steel
Creusabro M X12O Mn12
500 HB
470 HB
430 HB
400 HB
370 HB
200 HB
In service
Questions