Transcript The Solution Family Approach




Our Mission
Understanding MTConnect®
Exploring the Solution Builder® family




Solution Manager
Solution Builder
Quick Start Platform
Understanding how to get started
Provide a low-cost MTConnect® based family of
products for shop floor management and
improvements with tools from simple turn-key
wizards through full application development
environments.
Feature
Standards Based
The Solution Builder® SDK interface serves as the
reference implementation for client access for
MTConnect®
Low Cost
Minimal per machine costs for software, hardware and
maintenance
Legacy Integration
Enabling all legacy machines “No machine left behind”
Turn-key
Get running today with simple wizards and snap on
sensors - “3 Steps to Management”
Process Management
Production Performance data display, analysis, and
control
Custom Solutions
Solution Builder® - Investigate, Analyze and Drag and
Drop your way to Custom Applications
Own Your Solution
Tools enable operations and maintenance personnel to
implement, extend and operate your manufacturing
improvements

MTConnect® Defines
“Dictionary” for machine
tool data
 Communications
Mechanisms to get to
that data.


Extensible for
Applications
Network
Extensions
MTConnect® Agent
MTConnect Client
Device
Management
Engineering
Machine
Solution Manager
Solution Builder®
Quick Start Platform
Solution Manager
Quick Start Platform
Extensions
Collectors
Solution Builder®
Controllers
Hardware I/O
Virtual Agent
Devices
Models
Connections


Simple Dashboard for Entire
Facility
Production Statistics




OEE




Counts
Rejections
Downtime
Hourly / Shift
Historic Trends
Real Time Production
Monitoring
No Server Required

Complete MTConnect®
Application Development
Environment





Data Collection
Visualization
I/O Connection
Controllers
Engineering tool for
understanding and
developing your
applications





Turnkey Platform for
enabling
MTConnect®
Expandable I/O
Open source
MTConnect®
Agent/SDK
Enables Legacy and
New Machine Tools
Fully MTConnect®
Compliant Agent

Industrial NEMA 3R Enclosure
with Fan



Computer - Embedded 1GHz



Windows CE Embedded
Windows XP Embedded
Expandable I/O




110 V Power
Conduit and Sealed Connections
Analog Input (4-20ma, +/- 10V)
Analog Output (4-20ma, +/- 10V)
Digital Input (24V)
Connections

Ethernet, USB, RS232, RS485
Schedule
•
•
•
•
•
•
•
•
•
•
•
Day
Shift
Hour
Shift Start Time
Shift Production
Hours Goal
Hour Production Goal
Shift Production Goal
Day Production Goal
Current Hour
Production Goal (up
till now)
Current Shift
Production Goal (up
till now)
Current Day
Production Goal (up
till now)
Production
•
•
•
•
•
•
•
•
•
•
•
•
Day Part Count
Shift Part Count
Hour Part Count
Part Power Per Day
Part Power Per Shift
Part Power Per Hour
Cutting Time Hour
Cutting Time Shift
Cutting Time Day
Handling Time Hour
Handling Time Shift
Handling Time Day
Downtime
Duration
Reason
Start Time
End Time
Down Time Total
Hour
• Down Time Total Shift
• Down Time Total Day
• Down Time Reasons
Sorted by Frequency
•
•
•
•
•
Rejections
•
•
•
•
•
Day Count
Shift Count
Hour Count
OEE
Reason
• Real Time Availability
Reject Reasons Sorted • Real Time
by Frequency
Performance
• Real Time Quality
• Real Time Overall
OEE
A closer look…
Cutting Time
Op1
Op2
Op1
Handling
Time
Op2
Op1
Op2
Op1
Op2