Transcript ETRev1b.ppt

Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Undulator Second Prototype
(major goals and changes in the design)
Emil Trakhtenberg
Argonne National Laboratory
November 14, 2003
Major Challenge
How to resolve it
Results of the numerical simulation and first tests
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
1
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator
(major challenge)
How to make 35-40 LCLS
undulators fully identical
(K value in the order of 10-4)
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
2
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator
Possible solutions:
1. Variable gap device;
2. Electrical correction coils;
3. Temperature control of each individual undulator
inside ±3° C;
4. Something completely new.
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
3
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator
(temperature control study 1)
Air-Cooling/Heating (Enclosure)
Advantages
Disadvantages
•Does not impact Undulator Design
•Stabilizes the entire structure including
diagnostics
•Commercially available enclosures can
be tailored to our application
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
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•Reduces easy access to Undulators
•Not as easy to precisely control air
temperature compared to water
•Achieving 0.2°C temperature
stability is difficult (1°C is more
standard)
•Fine control can only be achieved
by pushing larges volumes of air
through the enclosures
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator
(temperature control study 2)
Water-Cooling
Advantages
Disadvantages
Access to Undulators not restricted
Relatively easy to implement
cooling design
Cooling passages can be integral to
the strongback structure
Achieving 0.1°C stability with water
is relatively easy
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
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Poor conduction path between the
strongback and magnet holders
(may not work as is)
Can not easily achieve uniformity
along undulator length (gradients)
Though reduced, there will still be
fluctuations in temperatures as a
function of room temperature
fluctuations
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator
(temperature control study 3)
Active Heating
Advantages
•Can use commercially available
heaters & control system
•Fine control is possible if heater
layout design is properly done
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
Disadvantages
•Very complicated heater layout required to
achieve stability and uniformity
•Complicates the Undulator design and
fabrication
•Sophisticated variable power and PID
control systems required for each Undulator
•Gradients are inherent in the design
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Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator
(magnetic shunt scheme for a numerical simulations)
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
7
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator
(peak field variation with a magnetic shunt)
Peak Field Variations
1.476
Peak Field [T]
1.474
1.472
1.470
1.468
Series1
1.466
Series2
1.464
1.462
6
8
10
12
14
16
Space [mm]
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
8
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator
(magnetic shunt attractive forces)
Fz [kgf], 8 poles
0
-5
Force [kgf]
-10
-15
-20
-25
-30
-35
-40
-45
6
8
10
12
14
16
Distance [mm]
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
9
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator Cross Section
(with an actuator)
 Gearbox for 250 kg;
 “Smartmotor “ 3120;
 Limit switches for the
lower and upper
positions;
 Potentiometer with 25
microns resolution.
Design can be easily
modified for manual
motion
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
10
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator
( with a “comb” actuator)
Only one actuator is
shown
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
11
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator
(half of the magnet structure with a modification)
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
12
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator
( magnet shunt – a”comb”)
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
13
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator
(”comb” deflection)
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
14
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator
(alternate material choice 1)
Casting Processes
Casting Process
Applicable to
Strongback
Die Casting
No
Investment Casting
No
Permanent Mold Casting
No
Green Sand Casting
Yes
Dry Sand Casting
Yes
No-Bake Sand Casting
Yes
V-Process Casting
No
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
15
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator
(alternate material choice 2)
Suitable Aluminum Alloy
535 (Almag 35)
•Exceptional Dimensional Stability
•Highest combination of
–Strength
–Shock resistance
–Ductility
•Superior Corrosion Resistance
•Machinability
–Machines 4 times faster than other aluminum alloys
•Typical uses
– instruments and optical equipment requiring high dimensional stability
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
16
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator Aluminum Housing
Initial 3D Model for Analysis
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
17
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator Aluminum Housing
Bran’s Analysis Improved Model
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
18
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
LCLS Second Prototype Undulator Titanium Housing
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
19
Emil Trakhtenberg, ANL
[email protected]
Linac Coherent Light Source
Stanford Synchrotron Radiation Laboratory
Stanford Linear Accelerator Center
Acknowledgments
Isaac Vasserman, Shigemi Sasaki
Patric Den Hartog, Elizabeth Moog, Mark
Erdmann,
John Noonan, Thomas Powers, Branislav
Brajuskovic, Glen Lawrence, Jeffrey Collins.
LCLS DOE Review, November 14, 2003
LCLS Prototype Undulator Design
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Emil Trakhtenberg, ANL
[email protected]