Transcript LTU/Undulator Installation Status

LTU/Undulator Installation Status
Enzo Carrone
June 17th , 2008
June 17th, 2008
LTU/Undulator Installation Status
1
Enzo Carrone
[email protected]
Scope
Install, Commission and Test Controls by
JAN 09.
Subsystems:
BPM
Cable Plant (monitoring)
LTU Motion Control - UCM (Undulator Control Modules)
Magnet Power
MPS
Network
PPS/BCS
Timing
Vacuum
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Enzo Carrone
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First Light
in FEH
CD-4 (7/31/2010)
FEH Install
First Light
in FEE
X-Rays in NEH
FEH Hutch BO
PPS Cert. LTU/Dump
FEE/NEH Install
LTU/Und/Dump Install
now
PEP-II run ends
LCLS Installation and Commissioning Time-Line
PPS
J F M AM J J A S ON D J F MAM
AM J J A S ON D J F M A M J J
Down
2008
2009
2010
Linac/BC2
Commissioning
Re-commission
Inj/BC2 to SL2
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LTU/Und
Comm. FEE
Comm.
3
AMO
Experiment
program
begins
XPP
Experiment
program
begins
April 18, 2008
Enzo Carrone
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Phase 4 Installation
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Ion Pump
Undulator Magnet
BFW
QUAD
Girder
RFBPM
WPM
RF Receiver Box
HLS
Interface Cable Box
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Enzo Carrone
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Undulator Segment (Wall side)
(Courtesy of Scott Doran, ANL)
Vacuum chamber
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LTU/Undulator Installation Status
EIA(Raceway)
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BFW
Undulator
Segment
(Aisle
side)
Quad/Corrector
BPM
Translation Stage
Electronics Rack (UCM)
CAM Mover
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Enzo Carrone
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Enzo Carrone
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UIR- (Undulator Instrumentation Rack)
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Enzo Carrone
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Electronic Interface Assembly (EIA)
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LTU/Undulator Installation Status
Enzo Carrone
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Electronic Interface Assembly (EIA)
June 17th, 2008
LTU/Undulator Installation Status
Enzo Carrone
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Time Management
Schedule
Three levels of scheduling: System (working),
Controls (management), Master (communication).
Owners: System Leads, LCLS Installation Manager,
LCLS Project Office.
Structure: waterfall approach.
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Enzo Carrone
[email protected]
Schedule Control:
Weekly Master Installation Schedule Management
Meetings: review of schedule, action items, technical,
personnel and safety issues.
Same for Weekly Controls Schedule Management.
Master Schedule organized both by geographical and
system representation.
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Enzo Carrone
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Management Schedule
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Enzo Carrone
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Milestones
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Enzo Carrone
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ANL Delivery
A delegation from SLAC visited ANL in May,
08 (A. Alarcon, E. Carrone, E. Williams).
The outcome has been very satisfying:
An assembly line has been setup at ANL to populate the Undulator
Instrumentation Racks (“Mini Racks”);
EIA are manufactured outside;
The whole manufacturing/subcontractor management process is very well
organized;
LTT is remarkably accurate;
ANL has been doing heroic efforts to deliver in time.
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Enzo Carrone
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UIR Assembly Line
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Enzo Carrone
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ANL Racks shipping
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Enzo Carrone
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Undulator Motion Controls Installation
16 pre-assembled UIR received from ANL on
June, 16th;
EIA will be shipped on next June, 24th.
Installation is Davis-Bacon;
Begin: 6/16/08 – End: 6/26/08.
ANL has released a “Handover Plan”.
SLAC to follow a documented procedure for test
and installation.
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Enzo Carrone
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Undulator Motion Control Installation Schedule
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Enzo Carrone
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Racks – Weekly Readiness Status
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LTU/Undulator Installation Status
Enzo Carrone
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Rack Population Tracking System
Building 24
assembly area
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Racks in the field
25 of 70
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Vacuum
All LTU PLCs assembled and programmed;
Complete:
BTH: 7/25/08
UH: 10/2/08
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MPS
Link Processor and Link Node complete;
Beam Loss Monitor complete;
A nice test bench is in use.
Complete:
BTH: 10/28/08
UH: 10/29/08
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Enzo Carrone
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BPM
50 BPM Chassis complete, tested and
installed;
Cavity BPM Receiver Power Supply and
Signal Distribution Panels complete;
Complete:
BTH: 10/14/08
UH: 10/27/08
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Enzo Carrone
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PPS/BCS
New organization: Documentation Office
(Leader: M. Saleski);
PLC firmware updated;
Critical safety software complete (PILZ).
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New Organization
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Enzo Carrone
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PPS/BCS
A LION mockup has been installed in the
Undulator Hall during last week;
Complete:
BTH: 20/6/08
UH: 9/30/08 (a little ahead)
Certification: 10/20/08 to 10/31/08
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Enzo Carrone
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Network
Cable Fibers are being pulled;
Complete:
BTH: 6/30/08
UH: 9/18/08
Cable Plant
Davis-Bacon contract.
Complete:
BTH: 9/9/08
UH: 9/23/08
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Enzo Carrone
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Magnets Power Supply
All Racks in B912 Installed;
DataBase and displays ready;
Complete:
BTH: 12/09/08
UH: 10/7/08
Timing
Complete:
BTH: 9/23/08
UH: 10/28/08
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Enzo Carrone
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Installation
J. Murphy
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Enzo Carrone
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SLAC On-Field Installation Management
Daily tailgate meetings (by K. Ratkliffe/M.
Zurawel)
Review parts availability, deliveries, acceptance, inventories;
Discuss daily work plan, technical and transportation issues,
personnel issues and safety issues.
Turner and LCLS meet weekly for cooccupancy schedule integration
A set of procedures and documentation is
available on line (sharepoint).
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Enzo Carrone
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Installation Management - Safety
System Leads are being “Green Dot” trained
and certified by SLAC/TCCo.
LCLS Project Office has put in place a
systematic procedure for construction area
access.
A Pilot Project (BCS LION Installation) paved
the road.
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Enzo Carrone
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Areas to watch carefully
Tight Installation Schedule
ANL is delivering in time.
MPS (new system);
BLMs (schedule, budget);
Downtime → PPS (Certification, upgrades,
preventive maintenance);
Motion Controls;
Co-occupancy with TCCo.
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Enzo Carrone
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Summary
Controls installation expected on schedule;
Controls will not be in the way of the beam
delivery to LTU in next Jan 09;
SLAC can count on the assistance of ANL
system experts on site, if needed.
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Enzo Carrone
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Special thanks to the ANL team for working
so hard to deliver in time!
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Enzo Carrone
[email protected]