Transcript Undulator System Installation and Assembly Sched.

Undulator System Installation
&
Assembly Schedule
Jose Chan
10/30/07
FAC- Undulator System Installation & Assembly Schedule
Jose Chan
1
[email protected]
Organization
Integration Manager: Richard M. Boyce
Integration Engineering: Carl Rago & Don Schafer
Quality Control: Eric Lundhal
Magnetic Measurement: Zack Wolf
Stretch Wire: Franz Peter
Hydrostatic Level System: Georg Gassner
Assembly manager: Ben Poling
Installation/area manager : Mike Zurawel
10/30/07
FAC- Undulator System Installation & Assembly Schedule
Jose Chan
2
[email protected]
LCLS Installation and Commissioning Time-Line
July 13, 2007 rmb DRAFT
CF Early
Occupancy
LTU/Und/Dump
FEE/NEH Install
DOE approval to
operate beam to NEH
X-Ray tunnel/FEH Install
First Spont.
Light
e- beam & Photon
Systems Checkout
X-Rays in
FEH
X-Ray Systems
Checkout - Commission
CD-4
Start Pilot
Operations
7/15/2010
PPS
PPS
S O N D J F M AM J J A S O N D J F M AM J J A S O N D J F M AM
2007
2008
2009
2010
Controls
checkout
linac/BC2
Install
Re-commission
Inj/BC2 to SL2
Photon Flux
Measurements
Operations
LTU/Und/FEE
Linac/BC2
FEL
Commissioning Commissioning
Commissioning
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FAC- Undulator System Installation & Assembly Schedule
NEH Operations
Jose Chan
3
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Undulator Hall Tunnel Construction
View downbeam
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FAC- Undulator System Installation & Assembly Schedule
View upbeam
Jose Chan
4
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Undulator Hall Cross Section
Courtesy: R.M.Boyce
10/30/07
FAC- Undulator System Installation & Assembly Schedule
Jose Chan
5
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Undulator Magnets Status
SLAC has 39 Undulators (some stored in building
750, and others in MMF)
15 undulators were completed magnetic tuning and
magnetic fiducialization
2 in fine tuning and 1 in rough tuning
One in fine tuning and two are in rough tuning
2 units are difficult to tune, plans to tune at the end
of process
Plans to complete 33 Undulators by March 2008
10/30/07
FAC- Undulator System Installation & Assembly Schedule
Jose Chan
6
[email protected]
Undulator Assembly Status
Received 8 sets of pedestal and girders
Mounted 2 pedestal and one girder
Setting up assembly area in building 750
Core drill holes for pedestals
Purchase requisition out for floor epoxy
Granite table installed
Staffing
Currently 4 techs reporting to Ben Poling (assembly manager)
Two vacuum techs from MFD
Schedule
Start 1st undulator Assembly on January 25th , complete one every
two weeks. Complete 33rd Undulator on July 2008
10/30/07
FAC- Undulator System Installation & Assembly Schedule
Jose Chan
7
[email protected]
Undulator Assembly Status (cont.)
10/30/07
FAC- Undulator System Installation & Assembly Schedule
Jose Chan
8
[email protected]
10/30/07
FAC- Undulator System Installation & Assembly Schedule
Jose Chan
9
[email protected]
Installation Schedule
Revised P3 schedule (as shown above) during rebaseline in June ’07
10/30/07
FAC- Undulator System Installation & Assembly Schedule
Jose Chan
10
[email protected]
Cable Installation
10/30/07
FAC- Undulator System Installation & Assembly Schedule
Jose Chan
11
[email protected]
Summary
SLAC Safety committees
Earthquake (engineering is performing seismic calculations for earthquake
committee presentation, expecting to complete by the end of November)
Electrical (being reviewed)
Hoisting and rigging (existing plan available)
Radiation (investigating low level radio active air in the Undulator hall)
Fire (fire marshal is checking if there is sufficient room for fire rescue)
Complete installation drawings (on going drawing conversions from
Pro-E to solid edge models)
Davis Bacon contracts
Statement of work (will submit to Building Inspection Office, BIO, this week)
Submit purchase requisition
Prepare assembly area in building 750 (complete by early December)
10/30/07
FAC- Undulator System Installation & Assembly Schedule
Jose Chan
12
[email protected]
Summary
Design and fabricate shock mounted support for transportation (designs
are being reviewed by mechanical engineer)
Design installation lifting cart for undulators (being reviewed)
Design and fabricate wire cards (not started yet)
SLAC techs to gain some experience on vacuum seals (ANL sent
samples of C-fix flanges, will be sending short break assy in two weeks
for SLAC techs to practice)
Concerns of hardware not arriving in time for assembly and installation
Storage and transporting in a temperature controlled environment not
yet resolved
Tune up dump shielding not yet resolved
Thermal loading in the undulator hall is being reviewed
10/30/07
FAC- Undulator System Installation & Assembly Schedule
Jose Chan
13
[email protected]