Transcript Slides
ME 475/675 Introduction to Combustion Lecture 28 Problem 6.11 numerical solution, Premixed flames, Flame speed and cone vertex angle, Flame zones Announcements • Today is the final day to drop classes and receive a “W” • Friday: Holiday • Midterm 2 • November 13, 2015 • HW 11 (6.11a numerical solution) • Due Monday, Nov. 2, 2015 General Plug-Flow Reactor • Characteristics: 𝑑𝐴 𝑑𝑥 • Area 𝐴 𝑥 , ≠0 • Flow kinetic energy is not necessarily small compared to enthalpy 𝑣𝑥2 2 • ≪ℎ • Pressure 𝑃 is not necessarily constant • Species can have different, temperature-dependent properties • Assume you are given • Operating Conditions 𝑄 " 𝑥 , 𝐴 𝑥 and 𝑚 • Inlet conditions: 𝑇𝑖𝑛 , 𝑌𝑖,𝑖𝑛 , and 𝜌𝑖𝑛 (or 𝑃𝑖𝑛 ) Based on conservation of Species, Momentum, and energy • • • 𝑑𝑌𝑖 𝑑𝑥 𝑑𝜌 𝑑𝑥 𝑑𝑇 𝑑𝑥 = = 𝜔𝑖 𝑀𝑊𝑖 𝐴 ,𝑖 𝜌𝑣𝑥 = 1,2, … , 𝑀 (eqn. 6.53) 𝑅𝑢 1− 𝑐𝑃 𝑀𝑊𝑚𝑖𝑥 1 𝑑𝐴 𝜌2 𝑣𝑥2 𝐴 𝑑𝑥 𝜌𝑅𝑢 + 𝑣𝑥 𝑐𝑃 𝑀𝑊𝑚𝑖𝑥 𝑃 = 𝑣𝑥2 𝑑𝜌 𝜌𝑐𝑃 𝑑𝑥 + 𝑣𝑥2 𝑑𝐴 𝑐𝑃 𝐴 𝑑𝑥 − 𝜔𝑖 𝑀𝑊𝑖 ℎ𝑖 𝜌𝑣𝑥 𝑐𝑃 • Integrate to find 𝑇 𝑥 , 𝑌𝑖 𝑥 , 𝜌 𝑥 • Use • 𝜔𝑖 = 𝑓𝑛 𝑌𝑖 , 𝑇, 𝑃 ; 𝑃 = 𝜌𝑅𝑇; 𝑅 = 𝑣2 1+𝑐 𝑥𝑇 𝑃 − • 𝑣𝑥 𝑥 • 𝑃 𝑥 𝜌𝑅𝑢 𝑄" 𝒫 + 𝑣𝑥 𝐴𝑐𝑃 𝑀𝑊𝑚𝑖𝑥 −𝜌𝑣𝑥2 𝑄" 𝒫 𝑚𝑐𝑃 𝑅𝑢 1 ; 𝑀𝑊𝑚𝑖𝑥 𝑀𝑊𝑚𝑖𝑥 • At each location also need to calculate 𝑚 = 𝜌 𝑥 𝐴(𝑥) 𝜌 𝑥 𝑅𝑢 𝑇(𝑥) = 𝑀𝑊𝑚𝑖𝑥 𝑀𝑊𝑚𝑖𝑥 𝑀𝑊𝑖 𝜔𝑖 ℎ𝑖 − 𝑐 𝑇 𝑀𝑊𝑖 𝑃 (Eqn. 6.51 is for 𝑄 " = 0) " (Eqn. 6.52 is for 𝑄" = 𝑄𝑜𝑢𝑡 = 0) = 𝑌𝑖 ;𝑣 𝑀𝑊𝑖 𝑥 = 𝑚 ;𝑐 𝜌𝐴 𝑃 = 𝑌𝑖 𝑐𝑃𝑖 What do we expect? • Problem 6.11 Extra credit-turn in first lines of Excel next meeting Homework-turn in numerical solution • Develop a plug-flow-reactor model using the same chemistry and thermodynamics as in Example 6.1. Assume the reactor is adiabatic. Use the model to: A. Determine the mass flow rate such that the reaction is 99 percent complete in a flow length of 10 cm for 𝑇𝑖𝑛 = 1000𝐾, 𝑃𝑖𝑛 = 0.2 𝑎𝑡𝑚, and Φ𝑖𝑛 = 0.2. The circular duct has a diameter of 3 cm. B. Explore the effects of 𝑇𝑖𝑛 , 𝑃𝑖𝑛 , and Φ𝑖𝑛 on the flow length required for 99 percent complete combustion using the flow rate determined in Part A. • Does this reactor operate at constant volume, at constant pressure, as a wellstirred, or as a plug-flow? Solution • 𝜔𝐹𝑢𝑒𝑙 = −6.186 ∗ 109 𝑒𝑥𝑝 • 𝑃 = 𝜌𝑅𝑇; 𝑅 = • 𝑑𝑌𝐹𝑢 𝑑𝑥 = • 𝑣𝑥 = • • 𝑑𝜌 𝑑𝑥 𝑑𝑇 𝑑𝑥 𝜔𝐹𝑢 𝑀𝑊 𝜌𝑣𝑥 𝑌𝐹 0.1 𝑅𝑢 𝑀𝑊 ; 𝑑𝑌𝑂𝑥 𝑑𝑥 = 𝑑𝑌𝐹𝑢 16 ; 𝑑𝑥 𝑑𝑌𝑃𝑟 𝑑𝑥 1.65 𝑃 0.233𝑌𝑂𝑥 1.65 𝑅𝑢 𝑇 = 𝑑𝑌𝐹𝑢 −17 𝑑𝑥 𝑚 𝜌𝐴 𝑜 𝜌𝑅𝑢 𝜔𝐹𝑢 ℎ𝑓,𝐹𝑢 = 𝑣𝑥 𝑐𝑃 𝑃 = −15,098𝐾 𝑇 𝑣𝑥2 𝑑𝜌 𝜌𝑐𝑃 𝑑𝑥 • 𝑐𝑃 = 𝑣2 1+𝑐 𝑥𝑇 𝑃 − −𝜌𝑣𝑥2 𝑜 𝑀𝑊 ℎ𝑓,𝐹𝑢 𝜔𝐹𝑢 𝜌𝑣𝑥 𝑐𝑃 𝐽 𝑜 1200 ; ℎ𝑓,𝐹𝑢 𝑘𝑔 𝐾 • Remember Units! = 𝐽 7 4𝑥10 ; 𝑘𝑔 𝑅𝑢 = 𝐽 8315 ; 𝑘𝑚𝑜𝑙𝑒 𝐾 𝑀𝑊 = 𝑘𝑔 29 𝑘𝑚𝑜𝑙𝑒 Excel Solution Method • Starting Point • http://wolfweb.unr.edu/homepage/greiner/teaching/MECH.475.675.Combustion/Prob.6.11.start.xlsx kg/s 0.00125 1 m 0.0001 m kg/kg kg/kg 0 0.058824 0.941176 kg/kg kg/m3 0 0.07066 K 1000 kPa m/s kmole/m3s 20.26 25.02663 -0.002825094 kg/kgm kg/kgm kg/kgm kg/m4 K/m -0.046329 -0.74126467 0.787593712 -0.109302442 1543.494015 • Pay attention to • Integration step size • Avoiding raising negative numbers to a non-integer power • From last lecture: • http://wolfweb.unr.edu/homepage/greiner/teaching/MECH.475.675.Combustion/Prob.6.11.start.calc.xlsx Results m for YF/YFi = 0.01 at x = 0.1 m Ch. 7 Simplified Conservation Equations for Reacting Flows (present as needed) Ch. 8 Laminar Premixed Flames • Flame: Subsonic propagation of a self-sustaining local (thin) combustion zone • Recall Bunsen Burner Demo • Propane (C3H8)/Air • Air induction holes at bottom of burner • Closed: Diffusion Flame • Orange, tall, unsteady • Open: Premixed inner cone • Outer: diffusion flame of unburned components • Turn off gas: Flash back • Increase Flow rate: cones lengthen • When mesh was put into flame • Hot ring shows thin flame zone • Cool interior Bunsen Burner Inner Cone angle, 𝛼 𝛼 𝑣𝑢 𝑆𝐿 𝛼 • 𝑆𝐿 is the laminar flame speed, relative to the premixed reactants • 𝑣𝑢 is the unburned reactant speed • If 𝑣𝑢 > 𝑆𝐿 , then cone will adjust its angle 𝛼 so that 𝑆𝐿 = 𝑣𝑢 sin 𝛼 • The angel 𝛼 and its sine sin 𝛼 = 𝑆𝐿 𝑣𝑢 decrease as increases 𝑣𝑢 (inner cone length increases) • If 𝑣𝑢 < 𝑆𝐿 , then flame will flash back to air holes (unless quenched in tube). Tube filled with stationary premixed Oxidizer/Fuel Products shoot out as flame burns in 𝑆𝐿 Laminar Flame Speed Burned Products 𝛿 Unburned Fuel + Oxidizer • Video: http://www.youtube.com/watch?v=CjGuHbsi3a8&feature=related (1.49; 3:19; 3:45; 4:05; 4:31; 5:05; 5:35; 6:17; 6:55) • How to estimate the laminar flame speed 𝑆𝐿 and thickness 𝛿? • Depends on the pressure, fuel, equivalence ratio,… • Flame reference frame: 𝑣𝑏 , 𝜌𝑏 𝑣𝑢 = 𝑆𝐿 , 𝜌𝑢 , 𝛿~1 𝑚𝑚 • 1 𝑘𝑔 𝐹𝑢 + 𝜈 𝑘𝑔 𝑂𝑥 → 1 + 𝜈 𝑘𝑔 𝑃𝑟 • Conservation of mass: 𝑚 = 𝜌𝑢 𝑣𝑢 = 𝑣𝑏 𝜌𝑏 𝑣𝑏 ; 𝑣𝑢 = 𝜌𝑢 𝜌𝑏 = 𝑃𝑢 𝑅𝑇𝑏 𝑅𝑇𝑢 𝑃𝑏 = • For hydrocarbon fuels at P = 1 atm, 𝑇𝑢 ≈ 300𝐾, 𝑇𝑏 ≈ 2100𝐾, 𝑣𝑏 ≈ 7𝑣𝑢 • What happens within a premixed flame? 𝑇𝑏 𝑇𝑢 Flame Zones Heat and radicals diffuse to unburned region • Fast Chemical Zone • Fuel Intermediate Species by bi-molecular reactions • Very thin (1 mm) • large gradients drive heat and species ahead of reaction zone and produce self-sustaining behaviors • Slow Chemical Zone • 3 body radial recombination and burnout 𝐶𝑂 + 𝑂𝐻 → 𝐶𝑂2 + 𝐻 • Thicker, several mm • Premixed Color • Φ < 1 (excess air), Blue excitation of CH radical • Φ ≈ 1 (stoichiometric), Blue green, radiation of 𝐶2 • Φ ≫ 1 (fuel rich), Soot, black body radiation End 2015 Simplified Analysis Assumptions • One dimensional flow • Kinetic energy = viscosity = radiation = 0 • Constant pressure • 𝑞𝑥" = 𝑑𝑇 −𝑘 𝑑𝑥 • Usually, 𝑑𝑌𝑖 and = −𝜌𝒟 𝑑𝑥 𝛼 𝑘 Lewis Number, 𝐿𝑒 = = 𝒟 𝒟𝜌𝑐𝑃 𝑚𝑖" ≈ 1; 𝑘 𝑐𝑃 ≈ 𝒟𝜌 • 𝑐𝑃,𝑖 = 𝑐𝑃 ≠ 𝑓𝑛 𝑇𝑒𝑚𝑝𝑒𝑟𝑎𝑡𝑢𝑟𝑒 𝑜𝑟 𝑆𝑝𝑒𝑐𝑖𝑒 • Single Step Kinetics • Φ < 1, Fuel Lean, so fuel is completely consumed Conservations Laws • Mass Conservation " • 𝑚 = 𝜌𝑣𝑥 = 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡; 𝑑 𝜌𝑣𝑥 𝑑𝑥 𝑑𝑥 =0 • Species Conservation • 𝐴𝑚𝑖" • 𝑚𝑖′′′ + 𝐴 𝑑𝑥 = 𝑑 𝑚𝑖" 𝑑𝑥 = 𝑚𝑖′′′ 𝑑 𝑑𝑥 𝐴𝑚𝑖" " =𝐴 " 𝑑 𝑚𝑖 𝑚𝑖 + 𝑑𝑥 𝑑𝑥 𝑚" 𝑌𝑖 − 𝜌𝒟 𝑑𝑌𝑖 𝑑𝑥 𝐴 (using Flick’s Law) • Apply to: 1 𝑘𝑔 𝐹 + 𝜈 𝑘𝑔 𝑂𝑥 → 1 + 𝜈 𝑃𝑟; Air/Fuel ratio 𝜈 = 1 𝜈 ′′′ • 𝑚𝐹′′′ = 𝑚𝑂𝑥 =− 1 ′′′ 𝑚𝑃𝑟 𝜈+1 • 𝑖 = 1, 2, … , 𝑀 = 3; Fuel, Oxidizer, Products • • • 𝑑 𝑑𝑥 𝑑 𝑑𝑥 𝑑 𝑑𝑥 𝑑𝑌𝐹 − 𝜌𝒟 𝑑𝑥 𝑑𝑌𝑂𝑥 " 𝑚 𝑌𝑂𝑥 − 𝜌𝒟 𝑑𝑥 𝑑𝑌𝑃𝑟 " 𝑚 𝑌𝑃𝑟 − 𝜌𝒟 𝑑𝑥 𝑚" 𝑌𝐹 𝑚𝑖′′′ = 𝑚𝐹′′′ ′′′ = 𝑚𝑂𝑥 = 𝜈 𝑚𝐹′′′ ′′′ = 𝑚𝑃𝑟 = − 1 + 𝜈 𝑚𝐹′′′ 𝑘𝑔 𝑂𝑥 𝑘𝑔 𝐹 " 𝑑 𝑚 𝑖 𝐴 𝑚𝑖" + 𝑑𝑥 𝑑𝑥 Energy Conservation (Ch. 7, pp. 239-244) 𝑑𝑥 𝐴𝑚 𝐴𝑚′′ ℎ ′′′ 𝑚𝑖 𝐴𝑄𝑥′′ 𝑄𝑥′′ •𝐴 • • − + 𝑑 𝑄𝑥′′ 𝑑ℎ ′′ − =𝑚 𝑑𝑥 𝑑𝑥 𝑑𝑇 ′′ 𝑄𝑥 = −𝑘 + 𝑑𝑥 • Note: • • 𝑄𝑥′′ 𝑄𝑥′′ = 𝑑ℎ 𝑑𝑥 = 𝑑𝑌𝑖 ℎ 𝑑𝑥 𝑖 𝑑𝑇 −𝑘 𝑑𝑥 𝑑 𝑑𝑥 = 𝑑ℎ 𝑑𝑥 𝑑 𝑄𝑥′′ 𝑑𝑥 𝑑𝑥 − 𝑊𝑄𝑉 = 𝑑𝑌𝑖 ℎ 𝑑𝑥 𝑖 𝑌𝑖 ℎ𝑖 = 𝑑𝑇 𝑑𝑥 − 𝜌𝒟 𝑄𝑥′′ 𝑑𝑄𝑥′′ + 𝑑𝑥 𝑑𝑥 𝑊𝑄𝑉 ′′ 𝑚𝑖,𝑑𝑖𝑓𝑓𝑢𝑠𝑖𝑜𝑛 ℎ𝑖 − 𝐴 𝑑ℎ ℎ+ 𝑑𝑥 𝑑𝑥 ′′ 𝑌𝑖 𝑐𝑝,𝑖 = 𝑑ℎ 𝑑𝑥 − 𝑑ℎ 𝑑𝑥 − 𝑐𝑝 𝑑𝑇 𝑐𝑝 𝑑𝑥 𝑑𝑇 −𝑘 𝑑𝑥 = + 𝐴𝑚′′ 𝑌𝑖 𝑑𝑇 𝑑𝑥 𝑑ℎ𝑖 𝑑𝑥 = − ℎ+ 𝑑ℎ 𝑑𝑥 𝑑𝑥 −ℎ 𝑑𝑌𝑖 𝜌𝒟 ℎ𝑖 𝑑𝑥 𝑑𝑌𝑖 ℎ 𝑑𝑥 𝑖 + = 𝑌𝑖 𝑐𝑝,𝑖 𝑑𝑇 −𝑘 𝑑𝑥 𝑑𝑇 𝑑𝑥 = − 𝜌𝒟 𝑑𝑌𝑖 ℎ 𝑑𝑥 𝑖 + 𝑑𝑌𝑖 ℎ𝑖 𝑑𝑥 𝑑𝑇 𝑑𝑥 𝑌𝑖 𝑐𝑝,𝑖 Shvab-Zeldovich form • 𝑄𝑥′′ = 𝑑𝑇 −𝑘 𝑑𝑥 𝑑ℎ − 𝜌𝒟 𝑑𝑥 + 𝑑𝑇 𝜌𝒟𝑐𝑝 𝑑𝑥 • Heat Flux = • Flux of sensible enthalpy due to conduction + • Flux of standardized enthalpy due to species diffusion + • Flu of sensible enthalpy due to species diffusion • For 𝐿𝑒 = • 𝑄𝑥′′ = 𝛼 𝒟 = 𝑘 𝒟𝜌𝑐𝑃 𝑑ℎ −𝜌𝒟 𝑑𝑥 ≈ 1; 𝑘 ≈ 𝒟𝜌𝑐𝑃